Instruction/ maintenance manual of the product JWL-1442VS Jet Tools
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Operatin g Instruct ions an d Parts Man ual W ood Lat he Mode l: JW L-1442VS WM H T o ol Grou p 2420 V ant age Dr i ve Elgin, Illinois 6 012 4 P art N u m b er: M- 708358 Phone : 800-274 - 6848 Revi sion C2 1/07 w w w .
2 War ra nt y an d S er vice W MH Tool G roup, I nc., w arrants eve ry product it se lls. If one of ou r tools ne e ds servic e or r e pai r, one of our Authorize d Se rv ice Ce nters l ocate d throughou t the United S tates can give y ou quick se r vice.
3 1. Read and under stand the enti re owner ’s manual bef ore attempti ng assembl y or operati on. 2. Thi s w ood l at he is designed and i nt ended for use by properl y trai ned and experi enced personnel only .
4 SPEED REC OMMEN DA TIONS Diameter of Work Ro ug hing R P M General C u tti ng RPM Fi n i sh ing R P M Un de r 2" 1500 3000 3000 2 t o 4" 600 150 0 230 0 4 to 6" 450 1 100 1 500 6 t o 8" 45 0 600 1 10 0 8 to 10" 450 600 850 10 t o 1 2" 450 6 00 850 12 to 14" 450 450 600 26.
5 Gr ound i ng Instructi ons This t ool m ust be gro unde d wh ile i n use t o prot ect the ope rator f rom ele ctric sho ck. In t he e v ent o f a malfuncti on or breakdown, groundi ng provi des a path o f l east resi stance f or e l ect ric curr ent t o reduce the risk of elect ric shock.
230 Vo lt Operat io n If 230V , singl e- phase operati on i s des i red, the f ollowing i nstructi ons must be foll owed: 1. Di sconn ect the mach ine from the power source. 2. Thi s lat he is suppli ed w i t h f our m otor l eads that are c onnect ed f or 1 15V operati on, as shown in Fi gur e A.
7 Introduction Thi s m anual is provided by JET cov ering t he s af e operat i on and m ai ntenance procedur es f or a M odel JW L-1442VS Wood Lat he. This m anual contains i nstructi ons on install ati on, safet y prec autions, gener al operat ing pr ocedures, m ai ntenance i nstruc ti ons and p a rts breakdo wn.
8 Speci fi cati ons JW L-14 42VS Stoc k Nu mber ................................................................................................................................. 708358 Over Bed .........................................................
9 WARNING Read an d understand t he enti re contents of th is manual b efore attemptin g assembl y o r oper ati on! Fai lure to co mply may cause seriou s injury! Contents of the S hippi ng Conta iners 1. Lat he 1. T ail stock 1. Headstoc k 1.
10 S tan d L egs ( opt io nal acces so ry) 1. At t his point the headst ock, tail stock and tool rest shoul d be rem o v ed. W it h help fr om another person, l ift t he l at he bed and plac e onto a workbench. 2. Angle lat he bed so that stand leg mount i ng holes are ac cessibl e, see Figure 2.
11 G. Headsto ck Sp i ndl e Lock: (G , Fig. 5) Push in pi n to keep the spindl e from turni ng. CA UT ION! Never press t he h eadstock spindl e lock whil e the s pin dle is t urn ing! H. Headst ock On/O ff Switch : (H, Fig. 5) Fli p the sw i tc h up to t urn “ON” the lat he.
12 N. T ool Re st B ody Lock Han dle: (N, Fig. 8) Locks the t ool rest body in posi tion. Unlock handle t o positi on the tool r est i n any loc ation along lat he bed. T ight en handl e when properl y posi tioned. O. T ool Rest Lo ck Handle: (O , Fi g .
13 Lathe T ools (c ontinued) Skew — used to m ake v ees, beads, et c., see Fi gure 11. Squa re Sc ra per — used f or di ameter scr aping and f eat ureless s crapi ng, etc , see Figur e 11. Larg e Domed Scrap er — used to reduce ri dges on the i nt erior of bowls, round edges of bowls, etc , see Figure 11.
14 Sto ck Sele cti on Stoc k f or spindles shoul d be strai ght grai ned and f ree of chec ks, cr acks , knot s and other def ects. It shoul d be cut 1/8" to 1/4" larger than the fi ni shed diameter and m ay requi re additi onal lengt h t o remove ends i f requir ed.
15 Bead s 1. Pl ac e the parti ng tool on t he tool r est and m ove the tool f orw ard t o m ake t he full bev el of t he tool contac t the workpi ece. Gentl y rai se handle t o m ake cut to t he appropri ate depth. 2. Repeat f or ot her side of t he bead.
16 Sanding and Finis hing Leav i ng clean cut s w ill r educe the am ount of sanding requi red. Begin wit h a fi ne s andpaper (120 grit or fi ner). Coarser sandpaper w i l l leav e deep scratc hes that are dif f icult to remove, and dull c risp detail s.
17 Face Plate or Chuck W hile f acepl ates are the sim plest, m ost reli able m ethod o f hol d i ng a block of w ood f or turni ng, chuck s can also be used. A chuck i s not a requi rement but i s handy when w ork i ng on m or e than one pi ece at a time.
18 To Sh ape t he Outs ide o f a Bo wl 1. Odd shaped burl s, crotc hes and other ir regul ar shaped bl anks requir e special preparat i on before m ounting in a c huck, or onto a f aceplat e. Remov e the bark, if there is any, fr om w hat appear s to be the c enter of the t op of w or kpi ece.
19 To Sh ape t he Int erio r of a B ow l 1. S top t he lathe and m ove the tailstoc k away. Re m o ve th e cen ter fro m the tails tock to prev ent bu m ping it wit h your elbow. 2. Adjust t he tool support i n f ront o f the bowl just below the cent erli ne, at a right angle t o the l athe bed.
20 A djust in g the C lamp in g M echani sm The c lam ps are pre-set at the f actor y and should not need any adj ustm ent . How ev er , if adjust m ent is needed, r e m ov e the stud ( A, Fig. 23). Loosen the loc ki ng handl e and sl ide t he headstoc k, t ail stock or tool rest to the edge o f the bed and sl ightl y turn t he hex nut (B, Fi g.
21 Tr oubleshooti ng Pro blem Po ssibl e Cause So lut ion Exc ess iv e Vibr ation. 1. W orkpi ece w arped, out of round, has maj or f l aw , im properly prepared f or turn ing, o r R PM is s et to o high 2. W orn spindl e bearings 3. W orn belt 4. M otor m ount bol t s loose 5.
22 Be d Asse mbl y.
23 Be d Asse mbl y Ind ex Part No. No . Descrip ti on Siz e Qty. 1.......... JW L1442-201 ...............Bed ....................................................... ............................................... 1 2.......... JW L1442-202 ...........
24 H eads tock A ssem bly.
25 H eads tock A ssem bly Ind ex Part No. No . Descrip ti on Siz e Qty. 1.......... JW L1442-101 ...............Spu r Ce nter ........................................... MT2 ........................................ 1 2.......... JW L1442-102 .........
26 H e adstock A ssembly (continued) Ind ex Part No. No . Descrip ti on Siz e Qty. 43........ BB- 6006LLB .................Ba ll Bea r i ng ........................................... 6006LLB ................................. 1 44........ JW L1442-144 .
27 Stand Ass e mbly (optional ac cess ory) Stand Ass emb ly Ind ex Part No. No . Descrip ti on Siz e Qty. 3.......... JW L1642-203 ...............Stan d .................................................... .............................................
28 JWL -1442 VS Safety Guar d (op ti onal acces so ry) Sa fety Guard 1. M ount t he guard brac ket (A) to the headstock w i t h two 3/ 8” fl at washers, t wo 3/8” l ock washer s and two 3/8”- 16 x 1-1/ 2” socket head cap screws ( B). 2. Attac h the guard ( C) to the guard brack et by inserti ng the rod and lifting up on the pl unger (D).
29 Sa fety Guard Assembly Sa fety Guard Assembly Ind ex Part No. No . Descrip ti on Siz e Qty. 1.......... JW L1442-301 ...............Gua rd Bra cket ....................................... ............................................... 1 2.........
30 T ool Basket 1. Mount the bracket (A, Fig. 1) to the insi de o f the l athe leg with two 5/16”- 18 x 1- 1/2” Hex Sock et Cap Sc rews , f our 5/ 16” fl at washers and two 5/16” hex nuts (B, Fi g. 1). 2. The t wo s et screws, on t he brac ket shoul d be below the bol ts and accessibl e f or adjust m ent.
31 Wi r ing Diagram.
32 In dexe r Posit ions How to use the c h art A di agram of t he indexer is shown at ri ght , as v iewed fr o m t he tail stoc k end of t he Lat he. Point s A, B and C are t he holes i n the head cast ing. The hol es i n the spindl e coll ar m ay be cons i dered as num bered 1 thr ough 12.
An important point after buying a device Jet Tools JWL-1442VS (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Jet Tools JWL-1442VS yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Jet Tools JWL-1442VS - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Jet Tools JWL-1442VS you will learn all the available features of the product, as well as information on its operation. The information that you get Jet Tools JWL-1442VS will certainly help you make a decision on the purchase.
If you already are a holder of Jet Tools JWL-1442VS, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Jet Tools JWL-1442VS.
However, one of the most important roles played by the user manual is to help in solving problems with Jet Tools JWL-1442VS. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Jet Tools JWL-1442VS along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
