Instruction/ maintenance manual of the product TSC-44GP Jackson
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TECHNICAL MANUAL INST ALLA TION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS Jackson MSC LLC. P .O. Box 1060 Barbourville, KY . 40906 (606) 523-9795 Fax: (606) 523-9196 www .
ALL NEW JACKSON DISHW ASHERS ARE W ARRANTED TO THE ORIGINAL PURCHASER T O BE FREE FROM DEFECTS IN MA TERIAL OR WORKMANSHIP , UNDER NORMAL USE AND OPERA TION FOR A PERIOD OF (1) ONE YEAR FROM THE DA TE OF PURCHASE, BUT IN NO EVENT T O EXCEED (18) EIGHTEEN MONTHS FROM THE DA TE OF SHIPMENT FROM THE F ACT ORY .
3 ST OP! PA R E ! ARRET! CALL 1-88 8-800-5672 TO REGISTER THIS PRO DUCT! F AILURE TO DO SO WILL VOID THE W ARRAN TY! LL AME AL 1-888-80 0-5672 P AR A REGISTR AR ESTE P RODUCTO! AL NO HACERL O L A GARANTIA SERA AN UL ADA! S.
i REVISION/ P AGE REVISION DA TE MADE BY APPLICABLE ECN DET AILS A 1 1-19-2004 MAW 7202 Initial release of manual. B 03-17-2005 MA W 7253, 7272 6999 Added hose connections, curtain inst allation & det ailed instruction pages. Updated limit switch actuators.
ii NOMENCLA TURE FOR THE MODELS COVERED IN THIS MANUAL TS-44GP TS = T raditional Series of rack conveyors TSC = T raditional Series (water conserver) of rack conveyors 44 = 44” wide machine 66 = 66” wide machine No suffix = Electrically heated, hot water sanitizing machine GP = Gas heated, hot water sanitizing machine Model: Serial No.
SECTION DESCRIPTION P AGE I. SPECIFICA TION INFORMA TION Operating Characteristics 2 Electrical Requirements TS-44/TSC-44 3 Electrical Requirements TS-66/TSC-66 3 TS-44/TSC-44 Dimensions 4 TS-66/TSC-6.
Pawl Bar Assemblies 66 TS/TSC-44 Rack Rail Assembly 67 TS/TSC-66 Rack Rail Assemblies 68 Drive Assembly 69 Float Switch Components/Scrap Basket Assembly 72 Miscellaneous Parts & W eldments 73 S tr.
1 SECTION 1: SPECIFICA TION INFORMA TION.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION OPERA TING CHARACTERISTICS 2 RACKS PER HOUR: TS-44/TS-44GP 252 TSC-44/TS-44G.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION ELECTRICAL REQUIREMENTS 3 NOTE: T ypical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed- trip circuit breaker sizes as listed in the NEC 2002 Edition.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-44/TSC-44 DIMENSIONS 4 8" 62" 17" 8" 60" 25" 21" 6" 4-1/ 2" LEFT TO RIGHT MODEL SHO WN.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-44/TSC-44 DIMENSIONS (CONTINUED) 5 LEGEND FOR TS-44/TSC-44/TS-44GP/TSC-44GP DIMENSIONS: A = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor .
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-44/TSC-44 DIMENSIONS (CONTINUED) 6 NOTES CONCERNING THE TS-44/TSC-44 DIMENSIONS: 1. All dimensions are +/- 1/2” in the vertical due to adjustment of the bullet feet.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS 7 D A B C HEIGH T WITH THE DO OR OPEN IS 72". Add 3” to overall width to take into account the conduit on the back of the machine.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS (CONTINUED) 8 LEGEND FOR TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS: A = Incoming electrical connection point, approximately 61-1/4” above the finished floor .
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS 9 A B C D Add 3” to overall width to take into account the con- duit on the back of the machine.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS 10 LEGEND FOR TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS: A = Incoming electrical connection point, approximately 61-1/4” above the finished floor .
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION DISHT ABLE DIMENSIONS 11 “C” 8” 12 1/2” 4 1/2” 25” 8” T ABLE TO T ABLE 4” “B” “A” 10 1/2” 21” OPENING 4” wide x 16” long vent connection in splash shields.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 12 NOTE: ALL DIMENSIONS ARE TYPICAL. 23” or 30” depending on the width of the side loader .
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS 13 NOTE: ALL DIMENSIONS ARE TYPICAL. 14 1/2” 29” 8” or 15” depending on the width of the side loader .
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (INST ALLED) DIMENSIONS 14 Refer to chart above.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SCRAP TROUGH DIMENSIONS 15 NOTE: DIMENSIONS ARE TYPICAL FOR BOTH ENDS.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS 16 3 4 /" N P T Cou pling f.
17 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS 18 VISUAL INSPECTION: Before installing the unit, check the container and machine for damage.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS (CONTINUED) 19 ELECTRICAL POWER CONNE.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS (CONTINUED) 20 CHEMICAL FEEDER EQUIPM.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS DELIMING OPERA TIONS 21 DELIMING OPERA TIONS: In order to maintain the dishmachine at it s optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CURT AIN INST ALLA TION DIAGRAMS 22 TS SERIES MACHINES 44 S 12&qu.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS SIDE LOADER INST ALLA TION & OPERA TION INSTRUCTIONS 23 This accessory assists in the delivery of a full dish rack from the break down (scrapping) t able to the dishmachine.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A 24 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS DISHMACHINE OPERA TING INSTRUCTIONS PREP ARA TION: Before proceeding with the start-up of the unit, verify the following: 1.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A 25 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A 26 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS STRIKER PLA TE LIMIT SWITCH INST ALL TION INSTRUCTIONS TABLE LIM I T SWITCH THROUGH ROD HOLES TABLE SWITCH RO DS STRIKE PLAT E STRIKE PLATE BOLTS MOUNTING BOLTS TABLE BOTT OM 3.
27 SECTION 3: PREVENT A TIVE MAINTENANCE.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 3: PREVENT A TIVE MAINTENANCE PREVENT A TIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator .
29 SECTION 4: TROUBLESHOOTING.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 30 W ARNING: Inspection, testing and rep air of electrical equipment should only be performed by a qualified ser- vice technician.
TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 31 Problem: Racks go through the machine, but result s are poor . 1. V erify that detergent is being dispensed into the machine at the appropriate quantities for the water volume.
An important point after buying a device Jackson TSC-44GP (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Jackson TSC-44GP yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Jackson TSC-44GP - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Jackson TSC-44GP you will learn all the available features of the product, as well as information on its operation. The information that you get Jackson TSC-44GP will certainly help you make a decision on the purchase.
If you already are a holder of Jackson TSC-44GP, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Jackson TSC-44GP.
However, one of the most important roles played by the user manual is to help in solving problems with Jackson TSC-44GP. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Jackson TSC-44GP along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
