Instruction/ maintenance manual of the product 300S Legend I.C.T.C. Holdings Corporation
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H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 1 AIRLESS SPR AY EQUIPMENT H.E.R.O. Industries H.E.R.O. Industries a division of Middlefield Bancorp Limited a division of Middlefield Bancorp Limited 2719 Lake City Way 2719 Lake City Way Burnaby, B.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 2 H.E.R.O. WARRANTY H.E.R.O. INDUSTRIES , guarantees this airless pump to be free of defects in materials and workmanship to the original owner, for a period of one full year from the date of purchase.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 3 T able of Contents Important Safety Precautions 4 – 5 Introduction 6 Operating Instructions 6 Setting up to Spray 7 Flushing The Unit 8 Spe.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 4 IMPORTANT SAFETY PRECAUTIONS WARNING Material issuing from the spray tip is at high pressure. If fingers, or any part of the bo dy are placed near the tip of the spray gun, it is possible that the spray could break the skin and inject some of the spray material.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 5 ALWAYS þ ALWAYS follow H.E.R.O. recommendations for operation and safety completely. þ ALWAYS ensure that switch is in off position before plugging in the electric motor. þ ALWAYS set trigger lock on gun in "LOCKED" position when not in use, with gun locked close.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 6 H.E.R.O. AIRLESS SPRAY PAINTING Welcome to the world of H.E.R.O. airless paint spraying. We are sure you will enjoy owning and operating your new H.E.R.O. model 300S or 300SL. With H.E.R.O. airless spray equipment you will avoid the inconvenience and mess of over spray.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 7 SETTING UP TO SPRAY 1 Remove unit from shipping carton. Inspect exterior of unit for any signs of freight damage. If any parts are found to be broken or damaged, immediately contact th e carrier and arrange for an inspection of the concealed damage.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 8 If shutting down for a short period of time, it is sufficient to trigger the gun to relieve pressure. Then set the safety lock o n gun to "locked" position with the gun locked closed and immerse the gun in a container of the correct thinner for the paint yo u are spraying.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 9 SPECIAL NOTES AND INSTRUCTIONS NEVER LEAVE THE UNIT UNDER PRESSURE WHEN NOT SPRAYING (MOTOR TURNED OFF). RELIEVE PRESSURE BY TR IGGERING GUN. NEVER STORE THE UNIT WITH PAINT OR WATER IN THE PUMP SYSTEM, EVEN OVERNIGHT.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 10 AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE A good airless spray application is the result of many factors.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 11 AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE Poor Good Tailing Good Pattern Fog, Over Spray FIG.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 12 AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE SPRAY TIP SELECTION TIP SIZE FOR APPLICATION OF .021 E xterior Latex on large unobstructed areas. (max. size allowed) ( 60 OZ. ) .018 Interior Latex, Exterior Latex, Shake Paint, E xterior Flat Paints.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 13 AIRLESS TIP’S FLOW RATE ( GALLONS PER MINUTE ) Orifice Size In Inches GPM Flow Rate Orifice Size In Inches GPM Flow Rate .007 .05 .018 .35 .009 .08 .019 .40 .011 .12 .021 .47 .013 .18 .023 .
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 14 TROUBLESHOOTING H ydraulic E nergy R egulated O utput (H.E.R.O.) is more than just our name, it is the bases for the operation of the pump. It is the regulation or control, of hydraulic energy, which allows the equipment to build and then deliver or have an output of pressure.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 15 TROUBLESHOOTING The backward movement of the piston, creates a vacuum in the hydraulic system.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 16 TROUBLESHOOTING PAINT OUTGO VALVE (REF# 22, PART # 4 - 11A) The paint outgo valve monitors and controls the flow of spray mater ials as it leaves the sprayer.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 17 TROUBLESHOOTING PRESSURE TEST To verify the performance of an airless sprayer, use of pressure gauge is required. A pressure g auge (min. 3000 psi) installed at the gun, using a new .021 tip, and not less than 50 feet of H.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 18 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) ELECTRIC MOTOR WON'T START/RUN 1. Unit unplugged or building circuit fuse i s blown. (check, replace or reset fuse) 2. Pump under pressure.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 19 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) TOTAL LOSS OF PRESSURE, DIAPHRAGM HAS NO MOVEMENT OR MOVEMENT CAN BE STOPPE D.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 20 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) PUDDLE OF OIL APPEARING UNDER SPRAYER DURING OPERATION 1. Hydraulic fitting lo ose/cracked or hydraulic lines are punctured. (examine all hydraulic lines and fittings for cracks, breaks or looseness.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 21 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) FLUID BEING SPRAYED OUT OF TIP PULSATES, SPRAY HOSE LIES QUIET WHEN GUN TRIGGER CLOSED 1. Spray tip worn out or too large. (replace with new tip of correct size.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 22 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) SPRAY MATERIAL LEAKS AT PRIME VALVE STEM 1. Prime valve stem packings (ref# 38 or 39) defective. (replace damaged packings following detailed instructions on page 25.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 23 REPLACEMENT OF INTAKE SEAT 1. Remove the four bolts (ref# 9), securing the intake endcap (ref# 11) to the pump. 2. Remove the ball cage (ref# 14), ball (ref# 13) and elbow (ref# 8) from the endcap.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 24 1 Open prime valve, (ref# 34) in order to release pressure from the material side of pump. 2 Remove pressure control knob, (ref# 74) and pull P.C. stem, (ref# 77) out to internal stop, thereby releasing hydraulic pressure.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 25 REPAIR OF BLEED VALVE Bleed Valve Repair Kit Installation 1. Open bleed valve (ref # 34), turning handle counter - clockwise to release pressure from mate rial side of pump. 2. Remove bleed valve return hose, (ref # 48) from bleed valve return fitting, (ref # 44).
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 26 DIAPHRAGM REPLACEMENT Tools or Supplies Required ♦ 1/4 Allan wrench ♦ 4 - 45 - 3 Pressure cap ♦ Torque Wrench ♦ 3/8” Open end wrench ♦ 1/8 Allan wrench ♦ H.E.R.O. hydraulic oil ♦ Rags ♦ Drip / collection tray 1.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 27 HYDRAULIC HEAD INSERT REPLACEMENT 1. Tilt unit up onto its’ nose ( resting vertically on handle, ref# 130). See Fig. 1. 2. Remove the eight bolts ( ref# 17) securing th e paint head ( ref# 18) to the hydraulic head ( ref# 53).
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 28 1. Remove hydraulic feed line, (ref# 63) from hydraulic intake valve, (ref# 62) and also remove hydraulic return line, (ref# 72) from the pressure control valve, (ref# 73). Plug lines to minimize oil loss.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 29 PISTON REPAIRS 7. Remove piston circlip, using circlip pliers. Remove piston from rod. NOTE: Use extreme caution not to damage ci rclip or the internal circlip groove of piston. Piston rod circlip, washer, o - ring, and nut are not available individually.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 30 1 Remove pressure control knob, (ref# 74) and pull P.C. stem, (ref# 77) out to the internal stop (1/16" to 1/8") thereby releasing hydraulic pressure. 2 Remove hydraulic return line, (ref# 72) from P.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 31 1/4x1/4 Hose to Hose Connector 114 Paint Hose, 50’ x 1/4” 3 - Whipend Whipend, 3’ x 3/16” 10 - 55 - 011 - 2 ASM Gun, Model 400, 2 Fi.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 32 INTAKE PARTS REF PART # DESCRIPTION QTY 1 4 - 210 SIPHON ASSEMBLY COMPLETE, ( Ref# 2 - 7, 48 - 50 ) ASSY 2 187A SCREEN, Siphon, Coarse, Includes 1 3 Not Used 4 189A - 1 TUBE, Siphon, Metal, 5 Gal.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 33 OUTGO PARTS REF PART # DESCRIPTION QTY 30 20 SWIVEL 1 31 4 - 6654 REPAIR KIT ( ref# 21, 24, 26(2), 27 - 28 ) KIT 32 4 - 6655 OVERHAUL KIT ( .
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 34 HYDRAULIC PARTS REF PART # DESCRIPTION QTY 60 35A CROSSBLOCK, Aluminum 1 61 25 - 2 ELBOW 3 62 4 - 30 VACUUM VALVE 1 63 4 - 31 FEED LINE, LVO.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 35 HYDRAULIC PARTS REF PART # DESCRIPTION QTY 92 38A - 3 SEAT, Piston, Bronze 1 93 4 - 38A - 2 ROD, Piston, C/W Nut, Washer, O - Ring, Circlip 1 DRIVE PARTS 94 05 - 80 - 5000 BEARING, Crankshaft Side 2 95 HW1055 LT.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 36 CHASSIS PARTS REF PART # DESCRIPTION QTY 118 HW1070F CAPSCREW, HX. HD., 5/16NC x 1 - 1/4", Gr.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 37 PARTS SCHEMATIC 300S / 300SL LEGEND 134 133 135 136 132 131 120 128 127 137 2 7 49 48 50 4 6 1 8 300SL 140 139 138 141 121 5 130 6 142 122 1.
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 38 PARTS SCHEMATIC 300S / 300SL LEGEND 123 108 106 104 109 119 117 104 125 107 102 101 124 95 95 97 116 115 106 105 114 110 113 58 59 63 61 62 .
H.E.R.O. INDUSTRIES 300S / 300SL LEGEND Owner’s Manual 39 Manufactured by : H.E.R.O. INDUSTRIES 2719 LAKE CITY WAY BURNAB Y , B.C. CANADA Phone: 604 - 420 - 6543 800 - 494 - 4376 Fax: 604 - 420 - 87.
An important point after buying a device I.C.T.C. Holdings Corporation 300S Legend (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought I.C.T.C. Holdings Corporation 300S Legend yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data I.C.T.C. Holdings Corporation 300S Legend - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, I.C.T.C. Holdings Corporation 300S Legend you will learn all the available features of the product, as well as information on its operation. The information that you get I.C.T.C. Holdings Corporation 300S Legend will certainly help you make a decision on the purchase.
If you already are a holder of I.C.T.C. Holdings Corporation 300S Legend, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime I.C.T.C. Holdings Corporation 300S Legend.
However, one of the most important roles played by the user manual is to help in solving problems with I.C.T.C. Holdings Corporation 300S Legend. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device I.C.T.C. Holdings Corporation 300S Legend along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center