Instruction/ maintenance manual of the product 3000 I.C.T.C. Holdings Corporation
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H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 1 AIRLESS SPRA Y EQUIPMENT AIRLESS SPRA Y EQUIPMENT AIRLESS SPRA Y EQUIPMENT AIRLESS SPRA Y EQUIPMENT H.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 2 H.E.R.O. W ARRANTY H.E.R.O. INDUSTRIES , guarantees this airl ess pu mp to be free of defects in materials and wo rkmanship to th e origin al owne r, for a period of one full yea r from the date of purcha se.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 3 T a ble of Contents Important Safet y Precautions 4 – 5 Introduction 6 Operating I nstructions 6 Setting up to Spr ay 7 Flushing The Unit 8 Special .
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 4 IMPOR T ANT SAFETY PRECA UTIONS WARNING Material issuing from the spray tip is at high pressure . If fingers, or any part of the body are placed near the tip of the spray gun, it is possible that the spray could break the skin and inject some of the spray material.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 5 AL W A YS ALWAYS follow H.E.R.O. recommendations for operation and safety completely. ALWAYS ensure that switch is in off position before plugg ing in the electric motor. ALWAYS set trigger lock on gun in "L OCKED" position when not in use, wit h gun locked close.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 6 H.E.R.O. AIRLESS SPRA Y P AINTING Welcome to the wor ld of H.E.R.O. airle ss paint spray ing. We are sure y ou will enjoy owning a nd operating your new H.E.R.O. mode l 3000. With H.E.R.O. airless spray equipment y ou will avoid the inconvenience and mess of over spray .
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 7 SETTING UP TO SPRA Y 1 Remove unit from shippi ng carton. In s pe c t ex t e ri o r of u ni t fo r an y s i gn s o f freight damage. If an y parts are found to be broken or damaged, immediatel y contact the carrier and arrange fo r an inspect ion of th e concealed damage.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 8 If shutting d own for a short pe riod of time, it is s ufficient to trig ger the gun to relieve pressure. Then set the safety lock on gun to "locked" position w ith the gun l ocked closed and immerse the gun in a container of th e correct thinner for the paint you are spraying.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 9 SPECIAL NOTES AND INSTRUC TIONS NEV ER LEAVE THE UNIT UND ER PRESSURE WHEN NO T SPRAYING (MO TOR TURNED OFF). RELIEVE PRESSURE BY TRIGGERING GUN. NEVER STORE THE UNIT WITH PAINT OR WATER IN THE PUMP SYSTEM, EV EN OVERNIGHT.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 10 AIRLESS SPRA Y P AINTING SUGGESTIONS AND TECHNIQUE A g ood airless spray application is the result of many factors.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 11 AIRLESS SPRA Y P AINTING SUGGESTIONS AND TECHNI QUE Poor Good Tailing Good Pattern Fog, Over Spray FIG.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 12 AIRLESS SPRA Y P AINTING SUGGESTIONS AND TECHNIQ UE SPRA Y TIP SELECTION TIP SIZE FOR APP LICATION OF .021 Exterior Latex on large unobstructed areas. (max. size allowed) ( 60 OZ. ) .018 Interior Latex, Exterior Latex, Shake Paint, Exterior F lat Paints.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 13 AIRLESS TIP’S FLOW RATE ( GALLONS PER MINUTE ) Orif ice Size In Inches GPM Flow Rate Orif ice Size In Inches GPM Flow Rate .007 .05 .018 .35 .009 .08 .019 .40 .011 .12 .021 .47 .013 .18 .023 .57 .015 .
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 14 TROUBLESHOOTING H ydraulic E nergy R egulated O utput (H.E.R.O.) i s more than just our name, it is the bases for the operation of the pump. It is the reg ulation or control, of hy draulic energ y , which allows the equipment to build and then deliver or have an output of pressure.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 15 TROUBLESHOOTING The backward movement of the piston, creates a vacuum in the h y draulic s ystem. This causes th e hydraulic outgo valve to close and the hydraulic intake valve to open (fig# 1).
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 16 TROUBLESHOOTING PAINT OUTG O VALVE (REF# 22, P ART # 4-11A) The paint outgo va lve monitors and controls the flow of spr a y materials as it leave s the sprayer.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 17 TROUBLESHOOTING PRESSURE TEST To verify the performance of an airless spray er, use of pressure gauge is required. A pressure gauge (min. 3000 psi) installed at the gun, using a new .021 tip, and not less than 50 feet of H.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 18 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) ELECTRIC MOTOR W ON'T START /RUN 1. Unit unplugged or building circuit fuse is blown.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 19 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) TOTAL LOSS OF PRESS URE, DIAPHRAGM HAS NO MOVEMENT OR MOVEMENT CAN BE STOPPED.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 20 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) PUDDLE OF OIL APPEAR ING UNDER SPRAYER DURING OPER ATION 1. Hydraulic fitting loose/cracked or hy draulic lines are punctured. (examine all hydraulic lines and fittings for cracks, breaks or looseness.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 21 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) FLUID BEING S PRAYED OUT OF TIP PULSATES, SPRAY HOSE LIES QUIET WHEN GUN TRIGGER CLO SED 1. Spray tip worn out or too large. (replace with new tip of correct size.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 22 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) SPRAY MATERIAL L EAKS AT PRIME V ALV E STEM 1. Prime valve stem packings (ref# 38 or 39) defective. (replace dama ged packings following detailed instructions on page 25.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 23 REPLACEMENT OF INT AKE SEA T 1. Remove the four bolts (ref# 9), securin g the intake endcap (ref# 11) to the pump. 2. Remove the ball cage (re f# 14), ball (ref# 13) and elbow (re f# 8) from the endcap.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 24 1 Open prime valve, (ref# 34) in order to release pressure from the material side of pump. 2 Remove pressure control knob, (ref# 74) and pull P.C. stem, (ref# 77) out to internal stop, thereby releasing hydraulic pressure.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 25 REP AIR OF BLE ED V AL VE Bleed Valve R epair Kit Installa tion 1. Open blee d valve (ref # 34), turn ing handle coun ter-clockwise to release pre ssure from ma terial side of pump. 2. Remo ve bleed valv e return hose , (ref # 48) from ble ed valve ret urn fitti ng, (ref # 44).
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 26 DIAPHR AGM R EPLACEMENT Tools or Supplies Required ♦ 1/4 Allan wrench ♦ 4-45-3 Pressure cap ♦ Torque Wrench ♦ 3/8” Open end w rench ♦ 1/8 Allan wrench ♦ H.E.R.O. hydraulic oil ♦ Rags ♦ Drip / collection tr a y 1.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 27 1 Remove pressure control knob, (ref# 74) and pull P .C. stem, (ref# 77) out to the internal stop (1/16" to 1/8") thereby releasing hydraulic pressure. 2 Remove h y draulic return line, (ref# 72) from P .
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 28 1. Remove hydraulic feed line, (ref# 63) from hydraulic intake valve, (ref# 62) and also remove h ydraulic return line, (ref# 72) from the pressure control valve, (ref# 73). Plug lines to minimi ze oil loss.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 29 PISTON REP AIR S 7. Remove piston circlip, using circlip pliers. Remove piston from rod. NOTE: Use extreme caution no t to damage circlip or the internal circlip g roove of piston. Pis ton rod circlip, washer, o-ring, and nut are not available i ndividual ly.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 30 1/4 x1/4 Hose to Hose Connector 114 Paint Hose, 50’ x 1/4” 3-Whip end Whipend, 3’ x 3/16” 10- 55-01 1-2 ASM Gun, Model 400, 2 Finger Trigger,.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 31 INT AKE P AR TS REF PA RT # DESCRIPTION QTY 1 4-210 SIPHON ASSEM BLY COMP LETE, ( Ref# 2-7, 48-50 ) ASSY 2 187A SCREEN, Siphon, Coarse, Includes 1 3 Not Used 4 189A-1 TUBE, Siphon, Metal, 5 Gal.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 32 OUTGO P AR TS REF PA RT # DESCRIPTION QTY 30 20 SWIV EL 1 31 4-6654 REPAIR KIT ( ref# 21, 24, 26(2), 27-28 ) KIT 32 4-6655 OVERHAUL KIT ( ref# 21, 24.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 33 HYDRAULIC P AR TS REF PA RT # DESCRIPTION QTY 60 35A CROSSBL OCK, Aluminum 1 61 25-2 ELB OW 3 62 4-30 VACUUM VA LVE 1 63 4-31 FEED LINE, LVO, C/W Fit.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 34 HYDRAULIC P AR TS REF PA RT # DESCRIPTION QTY 92 38A-3 SEAT, Piston, Bronze 1 93 4-38A-2 ROD, Piston, C/W Nut, Washer, O-Ring, Circlip 1 DRIVE P AR TS 94 05-80-5000 BEARING, Crankshaft S ide 2 95 HW1055 LT.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 35 CHASSIS P AR TS REF PA RT # DESCRIPTION QTY 116 59 E-C LIP 2 117 4-50 BRACKET, Motor Mounting, Includes Ref# 118-119 1 118 HW 1070F CAPSCRE W, HX.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 36 7 6 49 48 5 50 6 4 127 2 130 133 132 135 134 131 120 114 113 126 121 P AR T S SCHEMA TIC Model 3000.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 37 P AR T S SCHEMA TIC Model 3000 123 108 106 104 109 119 117 104 125 107 102 101 124 95 95 97 116 115 106 105 114 110 113 58 59 63 61 62 64 103 111 112.
H.E.R.O. INDUSTRIES Model 3000 Owner’s Manual 38 Manufactur ed by : H.E.R.O. INDUSTRIES 2719 LAKE CITY W A Y BURNABY , B.C. CANADA Phone: 604-420-6543 800-494-4376 Fax: 604-420-8725 Pur chased Fr om.
An important point after buying a device I.C.T.C. Holdings Corporation 3000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought I.C.T.C. Holdings Corporation 3000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data I.C.T.C. Holdings Corporation 3000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, I.C.T.C. Holdings Corporation 3000 you will learn all the available features of the product, as well as information on its operation. The information that you get I.C.T.C. Holdings Corporation 3000 will certainly help you make a decision on the purchase.
If you already are a holder of I.C.T.C. Holdings Corporation 3000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime I.C.T.C. Holdings Corporation 3000.
However, one of the most important roles played by the user manual is to help in solving problems with I.C.T.C. Holdings Corporation 3000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device I.C.T.C. Holdings Corporation 3000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
