Instruction/ maintenance manual of the product M1 Hustler Turf
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••••••• Hustler Turf Equipment ••••• P.O. Box 7000 ••• Hesston, Kansas • 67062-2097 Hustler M1 Owner’s Manual 108548_0711.
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108548_0711 c-1 Table of Contents General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 One Year Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety Precautions. . . . . . . . . . .
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108548_0711 1-1 GENERAL INFORMATION This manual applies to the following Hustler equipment lines: M-1 WalkBehind To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the M-1 WalkBehind mower.
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108548_0711 2-1 HUSTLER M-1 (21") WALK BEHIND MOWER HUSTLER TURF COMMERCIAL PRODUCT ONE YEAR LIMITED WARRANTY WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment, makes the following warranty to the original purchaser only: a.
2-2 108548_0711 Loss of use of Hustler Turf Equipment or any asso- ciated equipment Cost of capital Cost of any substitute equipment, facilities, ser- vices or downtime The claims of t.
108548_0711 3-1 SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER – denotes immediate hazards which WILL result in severe personal injury or death.
3-2 108548_0711 WARNING: Fire! Read owner’s manual before operating • Do not smoke while refueling. • Do not remove the fuel tank cap or fill with engine running or while the engine is hot. • Allow engine to cool before storing machine inside a building.
108548_0711 4-1 OPERATION Safe Operating Practices This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death. Operation Precautions Never leave a running machine unattended.
4-2 108548_0711 Slope Operation Slopes are a major factor in slip and fall accidents, which can result in severe injury or death. All slopes require extra caution. If you feel uneasy on a slope; do not mow it. Use extreme caution when operating on slopes.
108548_0711 4-3 Assembly NOTE: This mower is to be set up in one of two modes, either catcher mode or mulching mode. A. Parts List Listed below are parts included in shipping carton. If any parts are missing or damaged, please contact Hustler Parts Department 1.
4-4 108548_0711 WARNING: Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them. 1. Attach the lower handle to the mower with flanged nuts. Fig. 4-2 2. Assemble the upper handle to the lower handle .
108548_0711 4-5 4. Attach the recoil starter to the mower. Remove the three existing cap screws on the cover. Align recoil starter so that the draw cord is on the dipstick side of the engine. Bolt recoil starter and cover to the engine. Route the cord through the holders provided on the lower right hand side handle.
4-6 108548_0711 may be necessary to make more than one pass to properly cut a lawn. 1. Turn the mower off and shutoff the fuel cock. Discon- nect the spark plug wire. Turn the mower on its side. Fuel tank side must be facing up. 2. Remove the normal cutting blade and replace with mulching blades .
108548_0711 4-7 NOTE: Illustrations may differ from the actual machine you have purchased. Name Description A. Upper handle Grab this handle when using the lawn mower B. Drive clutch lever Controls mowing and stoppage. Pushed forward: Machine starts moving forward Released: Machine stops moving forward C.
4-8 108548_0711 Operation WARNING: Before inspection, stop the engine and remove the spark plug wire from the spark plug. A. Preparation and inspection 1. Place the mower on a level surface. 2. Check the engine oil level using the engine oil dip- stick.
108548_0711 4-9 NOTE: Make sure that the blade lever and the drive clutch lever are disengaged before starting the engine. WARNING: Make sure there is no person or object in front of, or behind you when pulling on the starter rope. 5. Allow the engine to warm up before mowing.
4-10 108548_0711 6. Adjust the mowing speed with the gearshift lever. Fig. 4-28 NOTE: Adjust the mowing speed according to the condi- tions of the mowing area and the grass. WARNING: To mow; make sure each the blade lever and clutch lever are pushed down until they touch the handle.
108548_0711 4-11 Transporting the mower 1. Close the fuel cock. 2. If necessary detach the handle. Temporarily tighten the screws at the original positions if the handle is detached. WARNING: Stop the engine and remove the spark plug wire before loading the mower onto a truck or trailer.
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108548_0711 5-1 MAINTENANCE & ADJUSTMENTS Safe Servicing Practices This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death. Service Unless specifically required, DO NOT have engine run- ning when servicing or making adjustments to the mower.
5-2 108548_0711 Torque values WARNING: Particular attention must be given to tightening the blade bolts. Failure to correctly torque these may result in the loss of a blade, which can cause serious damage or personal injury. Torque values are given below: For all other torques refer to the standard torque chart found elsewhere in this manual.
108548_0711 5-3 manufacturer’s recommendation. Engine air filter Perform engine air filter maintenance per the engine’s owner’s manual. General engine maintenance Detailed instructions and recommendations for break-in and regular maintenance are specified in the Engine Owner’s manual.
5-4 108548_0711 Throttle lever adjustment Adjust the throttle lever so that when it is placed in the “CHOKE” position the engine choke is engaged. Fig. 5-5 1. Confirm that the adjustment hole on the engine control panel matches the throttle lever when it is in the “FAST” position.
108548_0711 5-5 Gearshift lever Adjust the gearshift lever to .04” - .51” (1 - 3 mm) as shown in Fig. 5-11. 1. If adjustment is necessary, adjust by turning the adjuster and loosening the lock nut on the gearshift cable. Fig. 5-12 2. Set the adjuster to the optimal position and tighten the lock nut.
5-6 108548_0711 NOTES: 1. Initial oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more often under dusty or dirty conditions and during hot weather periods. 2. Change engine oil filter per the engine manufacturer’s recommendations.
108548_0711 5-7 STORAGE When storing the unit at the end of the mowing season, the following steps should be taken to ensure readiness for the next mowing season. 1. Remove all grass, dirt, and trash from mower. Clean mower and touch up all scrapes with Hustler spray paint.
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108548_0711 6-1 Parts Manual General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Using this manual . . .
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108548_0711 6-3 General Information This Manual covers the Hustler M-1 model 929208 . Service Literature Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.
6-4 108548_0711 Mower Deck Assembly 7 24 4 2 22 20 44 1 7 33 23 3 7 4 36 35 7 40 38 37 13 7 7 10 14 12 11 37 39 7 40 37 34 41 7 36 43 42 43 29 28 27 32 31 7 30 8 9 7 21 25 18 17 16 19 45 5 4 3 4 6 37 41 5 26 15 See “Cover Unit” on page 6-10.
108548_0711 6-5 Mower Deck Assy NOTES: ITEM NO. SERVICE PART NO. QTY. DESCRIPTION 1 51043-151-107 1 HOUSING MOWER DECK 2 36068-204 1 GUARD 3 51090-117-09 2 PROTECTOR 4 342L-0616 5 FLANGE BOLT 5 512L-0600 4 HEX NUT 6 36065-180 1 COVER 7 342L-0612 12 FLANGE TAPPING BOLT 8 11006-155 1 STAY C.
6-6 108548_0711 Wheel Breakdown 38 1 22 7 30 5 12 11 32 9 12 13 8 30 28 29 25 26 15 21 20 41 33 37 44 46 45 22 17 47 30 41 46 31 6 39 42 42 40 41 46 43 37 47 17 22 4 35 36 4 34 17 16 22 45 21 20 24 31.
108548_0711 6-7 Wheel Breakdown NOTES: ITEM NO. SERVICE PART NO. QTY. DESCRIPTION 1 71041-144 2 WHEEL ASSEMBLY (INCLUDES ITEMS 2–4) 2 N/A 2 TIRE—(NOT SERVICED SEPARATELY) 3 N/A 2 WHEEL—(NOT SERV.
6-8 108548_0711 Brake Assembly 13 4 15 3 8 11 16 8 18 17 2 12 2 9 5 7 14 10 6.
108548_0711 6-9 Brake Assembly NOTES: ITEM NO. SERVICE PART NO. QTY. DESCRIPTION 1 71067-106 1 BRAKE ASSEMBLY 2 19512-883-000 2 FAN COLLAR 3 72600-va4-010 1 HOLDER ASSEMBLY 4 72613-va4-000 2 BLADE HOLDER BUSHING 5 75090-va4-030 1 CONTROL ASSEMBLY 6 75100-va4-010 1 BRAKE C.
6-10 108548_0711 Cover Unit 3 5 4 1 8 6 14 16 13 9 10 2 15 7 11 12 8.
108548_0711 6-11 Cover Unit NOTES: ITEM NO. SERVICE PART NO. QTY. DESCRIPTION 1 11006-166 1 STAY C.P. 2 36080-154 1 RUBBER SHEET 3 11113-420 1 STAY 4 613L-0800 1 PLAIN WASHER 5 423U-0812 1 SOCKET SCREW FLANGE 6 64014-373 1 SHAFT 7 11083-387 1 COLLAR 8 31057-181 2 HEXAGON BOLT 9 64014-374 1 SHAFT 10 51079-124 1 COVER C.
6-12 108548_0711 Gear Case—71008-431 34 36 7 42 4 44 38 35 8 30 23 24 15 37 43 17 9 5 19 22 18 16 41 33 13 30 31 32 10 6 29 28 27 26 25 20 21 14 3 5 39 40 11 45 12 1 4 2.
108548_0711 6-13 Gear Case—71008-431 NOTES: ITEM NO. SERVICE PART NO. QTY. DESCRIPTION 1 51001-195 1 GEAR CASE 2 51001-196 1 GEAR CASE 3 61002-161 1 OIL SEAL 4 61002-162 2 OIL SEAL 5 61002-163 2 OIL.
6-14 108548_0711 Mulch Kit 12 10 4 3 7 8 6 1.
108548_0711 6-15 Mulch Kit NOTES: ITEM NO. SERVICE PART NO. QTY. DESCRIPTION 1 31044-134 1 PLUG 2 71906-460 1 MULCH BLADE SET (NOT SHOWN; INCLUDES ITEMS 3 & 4) 3 N/A 1 BLADE—(NOT SERVICED SEPARA.
6-16 108548_0711 Handle, Levers & Catcher System 52 3 50 48 16 49 11 15 12 5 53 4 7 6 14 10 8 9 13 20 21 18 17 23 24 25 26 27 51 52 36 34 45 40 47 46 44 41 38 41 38 1 33 40 42 43 43 40 39 42 40 2 .
108548_0711 6-17 Handle, Levers & Catcher System NOTES: ITEM NO. SERVICE PART NO. QTY. DESCRIPTION 1 51027-268- 1 HANDLE LOWER 2 51027-280- 1 HANDLE UPPER 3 11095-172 1 LEVER 4 36110-102 1 BUTTON 5 11049-109 1 SLIDE PLATE 6 64014-336 1 SHAFT 7 376L-0612 1 TRUSS SCREW 8 71203-135 1 ARM C.
6-18 108548_0711 Decals LEFT SIDE 3 1 2 RIGHT SIDE 3 FRONT 4.
108548_0711 6-19 Decals NOTES: 1. 602887 (DECAL SET, KAAZ DECK) includes item numbers 1–4. 2. ITEM NO. SERVICE PART NO. QTY. DESCRIPTION 1 601956 1 M-1 SAFE OPERATION DECAL 2 601949 1 M-1 DANGER DEC.
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108548_0711 i-1 INDEX PAGE PAGE 108548 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 11006-151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 11006-152 . . . . . . . . . . . . . . . . . . . . . . . . . .
i-2 108548_0711 INDEX PAGE PAGE 36080-155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 36080-156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17 36098-155 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
108548_0711 i-3 INDEX PAGE PAGE 68028-119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17 68036-101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 68036-125 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i-4 108548_0711 INDEX PAGE PAGE Gearshift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 General engine maintenance . . . . . . . . . . . . . . . . . 5-3 Hustler M-1 Maintenance Schedule . . . . . . . . . . . . 5-6 Maintenance & Adjustments Introduction .
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An important point after buying a device Hustler Turf M1 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hustler Turf M1 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hustler Turf M1 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hustler Turf M1 you will learn all the available features of the product, as well as information on its operation. The information that you get Hustler Turf M1 will certainly help you make a decision on the purchase.
If you already are a holder of Hustler Turf M1, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hustler Turf M1.
However, one of the most important roles played by the user manual is to help in solving problems with Hustler Turf M1. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hustler Turf M1 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
