Instruction/ maintenance manual of the product XYR 5000 LINE Honeywell
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Base Radio User Guide 900 MHz ISM Band FCC XYR 5000 Line 34-XY-25-05 Rev. 4 08/06.
II.
Base Radio Models: WBR-AK Versions 1.70 or later Important Information for the User • Changes or modifications not expressly appr oved by the manufacturer may void the user’s authority to operate the equipment. • This device complies with Part 15 of the FCC Rules.
About This Document Revision Notes The following list provides notes concer ning all revisions of this document. Doc ID Rel ID Date Notes 34-XY-25-05 Rlse. 0 12/03 1st issue of document. 34-XY-25-05 Rev. 1 02/04 2nd issue of document. 34-XY-25-05 Rev.
Table of Contents TABLE OF CO NTENTS ........................................................................................ V TABLE OF FIGURES.......................................................................................... VII 1 INTRODUCTION.
6.3.6 Command 43- Read Device ID .......................................... 29 6.4 B ASE R ADIO H OLDING R EGISTERS ................................................... 29 6.4.1 Base Radio Device Type Registers ................................... 30 6.
Table of Figures Figure 2-1 Overall Wi ring Schematic..................................................................... 3 Figure 3-1 Gener al Layout..................................................................................... 6 Figure 3-2 Overall Wi ring Schematic.
1 Introduction 1.1 Using this Manual This manual is designed to assist in inst alling, operating, and maintaining Honeywell Model WBR-AK Base Radios. The manual is broken into sections as follows: 2 Quick Start This section summarizes what must be done in order to get the device installed, configured, and in operation quickly.
The Honeywell Base Radio may be used to communicate with many Transmitters in various applications. You can use this device for long-term monitoring in remote locations, for short-term data gathering on process conditions, or to quickly test the economic viability of a new installation.
2 Quick Start This section summarizes what must be done in order to get the device installed, configured and in operation quickly. Additional detailed information is found throughout this guide. Steps 1-3 refer to the following diagram: Figure 2-1 Overall Wiring Schematic 1.
5. The Base Radio RF settings should be configured as follows: Set the RF Channel to any available RF CHAN that matches the one used by the Transmitters you wish to communicate with (other than RF OFF). • • • • • • • Set the Baud Rate to 76.
3 Installation This section discusses both the mechanical and electrical aspects of installation. It is divided into the following sections: 3.1: Mechanical Installation 3.
Figure 3-1 General Layout Remember, the approximate line of sight r ange between a Transmitter and Base Radio is determined by the Baud Rate as listed below: 76.8K -76.8 Kbaud, Range of 500 to 750 ft • • • 19.2K - 19.2 Kbaud, Range of 2,000 to 2,500 ft 4.
3.2 Electrical Installation In this section wiring instructions are discu ssed for the various setup capabilities of the Base Radio. The subsec tions are as follows: 3.2.1 Electrical Specifications 3.2.2: Wiring Power to the Base Radio 3.2.3 Wiring RS-485 to the Base Radio 3.
Figure 3-2 Overall Wiring Schematic Warning! Explosions may result in death or serious injury. Do not remove the instrument cover in explos ive atmospheres when power and/or communications are on. To begin the electrical installation first remo ve the explosion proof housing cover from the Base Radio, if you have not already done so .
Once you have located these terminal blocks you can wire t he Base Radio accordingly. The best way to wire the Base Radio is to: Remove both terminal blocks from the jacks on the Base Radio • • .
software may require the use of an RS-485 to RS-232 converter, as most PCs cannot be wired directly to RS-485. To wire the RS-485 cable to the Base R adio we recommend using a 22AWG twisted pair shielded wire.
To configure the 485LDRC9 to the appropriate baud rate (38.4Kbaud), a set of dip switches must be configured. These switches can be found on the side of the converter. The first four switches should be in the ON position to indicate that the communications are half-duplex.
7. Once Windows™ has detected the USB device, click NEXT . 8. Now connect the RS-485 cable to the converter’s DB-9 terminal. 9. Click START , SETTINGS , CONTROL PANEL , then select SYSTEM , and click on DEVICE MANAGER . Verify that the converter is listed in COM PORTS as “USB to Serial Adapter”.
3.2.6.1 Daisy -Chaining Pow er to Multiple Base Radios A consideration when daisy-chaining power to mult iple Base Radios is the power draw at power supply. Each Base Radio will typi cally draw 200mA @ 24VDC. This means a single Base Radio will draw a typical average power of 4.
Figure 3-8 Daisy-Chaining RS-485 to Multiple Base Radios 3.2.7 Terminating Communications Wiring to the Base Radio RS-485 is capable of maintaining communi cations over a maximum distance of 4000 feet.
(recommended in section 3.2.1) the value of the resistor should be a 120 Ohm ¼ watt resistor. To terminate a Base Radio, place one end of the resistor in the open terminal block’s B slot and place the other end of the resistor in the open terminal block’s A slot.
4 General Configuration This section discusses the generalities around c onfiguring the Base Radio via the NEXT and ENTER buttons. The subsections are as follows: 4.1: Base Radio Displayed Messages 4.1.1: The Read Only Sequence 4.2: Overall Configuration Menu Map 4.
Figure 4-2 The Read Only Sequence 4.2 Overall Configuration Menu Map A complete Base Radio Menu Map is shown in Appendix B. Below is an overall view of the configuration menu to aid the user in setting up the Base Radio for proper operation.
Note The user must enter a four-digit passwor d to enter the CONFIG and DIAGNSE. The FACTORY menu is for factory use only. T he default user password is 0000. For more information on the password see Section 4.3. 4.3 Setting the User Password Each Base Radio has a password that w ill lock out undesired users from making changes to the Base Radio.
5 Configuring the RF Communications In order for the Base Radio and the Transmi tter to communicate they must be on the same RF Channel, and must be transmitting at the same Baud Rate. All Transmitters and Base Radios are set to RF OFF default confi gurations at the factory, and must be field configured for proper operation.
5.2 RF Baud Rate Selection The RF Baud Rate refers to the speed at which the Base Radio and Transmitters communicate. There are three selectable settings with the quickest update times and longest communication ranges listed below: • 4.8K — Rate of 4.
5.3 High RF ID Setting The Base Radio uses this parameter al ong with the RF CHAN and BAUD RT parameters to set up communication with Transmitters. This setting should be a number between 1 and 100 corresponding to the Transmitter with the highest RFID on the system.
6 Configuring the Modbus Communications The subsections are as follows: 6.1: Base Radio Setup 6.1.1: Modbus Baud Rate Setting 6.1.2: Modbus Device ID Setting 6.1.3: Modbus Parity Setting 6.1.4: Modbus Mapping Mode Setting 6.2: Modbus Communication Protocol 6.
distance. If you encounter communication pr oblems between the Base Radio and server computer or existing system, try a slower baud rate setting. Once you have determined the Modbus Baud Rate you wish to use, follow the Base Radio menu map shown in Figure 6-1 to conf igure the Baud Rate.
• ⇒ ⇒ ⇒ • ⇒ ⇒ ⇒ Base Radio with Modbus device ID 001 Transmitter with RF ID 1 is found at Modbus device ID 002 Transmitter with RF ID 2 is found at Modbus device ID 003 Transmitter wit.
6.1.3 Modbus Parity Setting The Modbus Parity distinguishes which type of parity is used to validate each packet of information on the RS-485 Network. The type of parity required is usually indicated by the user’s PLC. Selecting EVEN or ODD parity will automat ically include one STOP bit per frame.
Follow the Base Radio menu map, shown in Figure 6-4, to configure the mapping mode. The factory default is the Device ID mode. Figure 6-4 Menu Map to Modbus Mapping Mode Setting 6.2 Modbus Communication Protocol The Base Radio connects to the Host (Maste r) system using Modbus over a serial RS- 485 line.
device ID. The Base Radio uses register addresses 1 through 10 with each subsequent group of 10 registers used by a Transmitter. The RF online/offline status of a Trans mitter can be determined through a number of different sources.
Subfunction Code Transmitter Device Status 12 Return Bus Communication Error Count 13 Return Bus Exception Error Count 14 Return Slave Message Count 15 Return Slave No Response Count 16 Return Slave N.
6.3.6 Command 43- Read Device ID This command returns identification informati on relating to the device. The conformity level of this command is level 01, basic ident ification (stream access only).
10007 Online/Offline Status of Transmitters with RF IDs 33-48 (Mirrored from existing value at address 00007.) 10008 Online/Offline Status of Transmitters with RF IDs 65-80 (New information.) 10009 Online/Offline Status of Transmitters with RF IDs 65-80 (New information.
total from the subtraction and subtract t he next largest number possible and so on until the result is zero. Each value that was used in the subtraction indicates that the Transmitter is online. For example: The On/Offline Status holding regi ster contains the value 15.
00005 + (RF ID * 10) Primary Sensor Value 00006 + (RF ID * 10) Primary Sensor Value 32-Bit IEEE Floating Point 00007 + (RF ID * 10) Secondary Sensor Value 00008 + (RF ID * 10) Secondary Sensor Value 3.
6.5.4 Transmitter Devi ce Status Registers The following are the values for the Device St atus holding registers. These registers are bit field registers represented as a 32-bi t floating point values for Transmitters.
7 Technical Specifications Pow er Characteristics • 10VDC-30VDC, 24 VDC @ 200mA typical RF Characteristics • 902 MHz – 928 MHz Frequency Hopping Spread Spectrum (FHSS), FCC certified ISM license.
Figure 7-1 Overall Base Radio Dimensions 35.
Appendix A Navigating the Menus Pressing either the NEXT or ENTER buttons located on the front of the Transmitter or Base Radio just below the Liquid Crystal Display (LCD) screen is all that is needed to navigate the respective menus. Pressing both of these buttons for one second will turn the unit on.
Appendix B Base Radio Menu Map Figure A- 1 Base Radio Menu Map 37.
Appendix C Modbus Register Definitions /* Temperature Units */ DegC = 32 , /* Degrees Celcius */ DegF = 33 , /* Degrees Fahrenheit */ DegR = 34 , /* Degrees Rankine */ DegK = 35 , /* Kelvin */ /* Pres.
/* Velocity Units */ FtPerSec = 20 , /* feet per second */ MetersPerSec = 21 , /* meters per second */ InPerSec = 114 , /* inches per second */ InPerMin = 115 , /* inches per minute */ FtPerMin = 116 .
KGPerCuMeter = 92 , /* kilograms per cubic meter */ PoundsPerGal = 93 , /* pounds per gallon */ PoundsPerCuFt = 94 , /* pounds per cubic foot */ GramsPerML = 95 , /* grams per milliliter */ KGPerLiter.
/* Angle Units */ Deg = 143 , /* degrees */ Rad = 144 , /* radians */ /* Conductance Units */ MicroSiemens = 56 , /* micro siemens */ MilliSiemensPerCM = 66 , /* milli siemens per centim eter */ Micro.
*16986* Honeywell Industrial Measurement and Control 2500 W. Union Hills Drive Phoenix, AZ 85027.
An important point after buying a device Honeywell XYR 5000 LINE (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Honeywell XYR 5000 LINE yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Honeywell XYR 5000 LINE - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Honeywell XYR 5000 LINE you will learn all the available features of the product, as well as information on its operation. The information that you get Honeywell XYR 5000 LINE will certainly help you make a decision on the purchase.
If you already are a holder of Honeywell XYR 5000 LINE, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Honeywell XYR 5000 LINE.
However, one of the most important roles played by the user manual is to help in solving problems with Honeywell XYR 5000 LINE. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Honeywell XYR 5000 LINE along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
