Instruction/ maintenance manual of the product CL-2403 Hoist Fitness
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Note: Both Serial Number and Model Number ar e R equir ed when Or dering P arts A ugust 2000 O WNERS MANU AL RECORD SERIAL NUMBER HERE Customer Service Fa x (800) 548-5438 (619) 578-7676 (619) 578-955.
CONTENTS AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 2403 Assembly Page 1 INSTRUCTIONS (Step 1) ............................................................. FRAME AS SEMBL Y (Step 2) ........................................................ P AR TS LISTING .
AS SEMBL Y INSTRUCTIONS INSTRUCTIONS Page - 2 2403 Assembly Standard Allen W rench Set (2.5mm, 3/32” - 5/16”) R ubber Mallet T ape Measure Crescent W rench Belt T ensioning W rench (Hoist T ool SM374) Step 1 TOOLS REQUIRED Before beginning assembly please tak e the time to read the instructions thoroughly .
FITNESS SYSTEMS R HOIST 2403 Assembly Page 3 AS SEMBL Y INSTRUCTIONS.
AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Page - 4 2403 Assembly Step 2 FITNESS SYSTEMS R HOIST F ACT ORY INST ALLATION INSTRUCTION ONL Y 1. ALL THREADED HOLES SHOULD BE T APPED , EX CEPT INSERTS . 2. ALL CALLED OUT INSERTS MUST BE INST ALLED BEFORE ANY A SSEMBL Y .
AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2a FITNESS SYSTEMS R HOIST 2 - Running Base Assembly 3 - F ront Attachment Assembly 4 - Seat Slide Adjuster 5 - Seat Adjustment, R ear Mount 6 - Seat Adjus.
AS SEMBL Y INSTRUCTIONS Page - 6 2403 Assembly FITNESS SYSTEMS R HOIST 7 AB AB AB AA 66 10 10 2 9 10 9 A AB AA 3 10 AA AB A 8 AA A A AA AA AA AB 5 6 A AB 13 12 61 C 15 62 AC AQ C AC AQ 16 AA AB AC AQ .
AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y In this step, start by attaching the W eight Cage to the F ront Attachment Assembly and the Seat A djustment, F ront Mount Lower Assembly . Next lift machine to position Rubber F oot P ads. A ttach the two 2” Delrin Stoppers to the Seat Slide A djuster .
AS SEMBL Y INSTRUCTIONS Page - 8 2403 Assembly FITNESS SYSTEMS R HOIST A AB AA AA AB A AA AB A AA AB A AA AB A AA AB A 10 10 1 3 7 CB AB AA 55 55 B AB AA CB B F ACT ORY INST ALLATION INSTRUCTION ONL Y F ACTORY INST ALL 6 THREADED INSERTS (CB) T O THE WEIGHT CAGE (1).
AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 21 - Shaft 22 - Rubber Grip 23 - Aluminum Ring 24 - F oot Rest Assembly 25 - F oot Rest Leg Assembly 26 - Shaft 56 - Shaft (12 31/32” LG.) (12 9/32 LG.) (8 29/32” LG.) (4 7/16” LG.) 27 - Rubber Grip (36” LG.
AS SEMBL Y INSTRUCTIONS 2403 Assembly Page - 10 FITNESS SYSTEMS R HOIST (CUT T O FIT) .550” (CUT TO FIT) .550” 23 22 21 23 G G 24 G G CF CC CF CB 26 25 CF CF 27 56 G G CB 27 (CUT T O FIT) .
AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST In this step start by pressing two 1 3/8” O .D . x 1” I.D . Flanged Oilites on both sides of the F oot R est Mount Assembly .
AS SEMBL Y INSTRUCTIONS 2403 Assembly Page - 12 FITNESS SYSTEMS R HOIST G G 21 CF CF CC 28 CH J AH AH J AH BB BB AK BB AK AK AK BB 27 BB AK AK AH J AH J AH J AH CH BB (CUT T O FIT) .
AS SEMBL Y INSTRUCTIONS 2403 Assembly Page 13 FITNESS SYSTEMS R HOIST Start by sliding the 14 25/32” Long Shaft onto the Small Cam Assembly and secure it on the second hole with the 3/8” x 2” Spiral R oll Pin. Then, slide on 1.175” O .D . x .9375 I.
AS SEMBL Y INSTRUCTIONS 2403 Assembly Page - 14 FITNESS SYSTEMS R HOIST AK AJ V AK 27 CH 31 CJ G 30 27 CJ 57 BB AK CH AH J AH J AH J CQ V AJ AK (CUT T O FIT) (CUT T O FIT) 29 F ACT ORY INST ALLATION INSTRUCTION ONL Y #1) #2) #3) #4) CHECK T O SEE IF FLANGE IS SQUARE.
AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 33 - Center RH (BRK) Assembly 34 - Add On R ods 35 - Add On W eights 36 - W eight Selector Pin 37 - Guide Rods 38 - W eight Bumpers 39 - Guide Rod Bushings 40 - 41 lbs.
AS SEMBL Y INSTRUCTIONS 2403 Assembly Page - 16 FITNESS SYSTEMS R HOIST 40 41 38 39 38 39 CP CN 37 37 CM 36 CK L AL AM M AG AH 34 N AN AH N AN AH FOR A SSEMBL Y INSTRUCTION SEE P AGE 30 FOR A SSEMBL Y.
AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 42 - Cam Belt 44 - Cam Belt 45 - Serrated Clamps 46 - Belt Retainer Shaft 47 - T ube (110” LG.) (42” LG.
AS SEMBL Y INSTRUCTIONS 2403 Assembly Page - 18 FITNESS SYSTEMS R HOIST CL P AG AH P AG AH 42 AH AG P AH AG P B-2 P AG AH P AG AH CL Q 45 AP Q BD BD BD Q Q AP AP AP 45 45 FOR A SSEMBL Y SEE B-2 FOR A SSEMBL Y SEE B-1 BC CL Q 44 B-1 Q Q AP BD BD AP NOTE: 1.
FRAME ASSEMBL Y In this step, attach the Linear Pillow Block Bearings to the Seated Assembly . Before Sliding the Seated Assembly onto the Long Stand- Off Rail and the Short Stand- Off R ail, make sure the rails are apply with grease. Now attach (65) to (4).
AS SEMBL Y INSTRUCTIONS Page - 20 2403 Assembly FITNESS SYSTEMS R HOIST 14 CD CC 11 AE D AE D CD AE D CQ AE AE 9 AE CD X 65 CQ 4 X.
AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2i In this step start by pressing two 1” O .D . X 3/4” I.D . Flanged Oilites into the Seated F rame Assembly . Attach the R ange Adjuster Plate to the Back A djuster Seated Assembly . Next insert the 3/4” x 4 27/32” Shaft into the Seated F rame Assembly .
AS SEMBL Y INSTRUCTIONS 2403 Assembly Page - 22 FITNESS SYSTEMS R HOIST BA F F 17 19 (GRIND T O FLUSH) (GRIND TO FLUSH) 14 U CE 20 CE AR E AS 18.
FITNESS SYSTEMS R HOIST AS SEMBL Y INSTRUCTIONS 48 - Head Rest Upholstery Assembly 49 - Seat Upholstery Assembly 50 - Back Upholstery Assembly 59 - Back Backing Board 60 - Head Rest Backing Board P ar.
AS SEMBL Y INSTRUCTIONS 2403 Assembly Page - 24 FITNESS SYSTEMS R HOIST S AC AQ AC AQ W AC AQ AC AQ S AQ AC AC AQ AC AQ S AC AQ S 59 48 49 60 50.
AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 2403 Assembly Page 25 FRAME ASSEMBL Y Step 2k In this step start by sliding one Aluminum Ring on both the right and left handles. Then slide on one R ubber Grip on each side. Place an Aluminum End Cap on the end of the handle.
2403 Assembly Page - 26 FITNESS SYSTEMS R HOIST 52 51 T T T 63 T T 23 51 T 58 23 T T AS SEMBL Y INSTRUCTIONS 23 58 T T T 51 51.
2403 Assembly Page 27 FITNESS SYSTEMS R HOIST FRAME ASSEMBL Y Step 2l AS SEMBL Y INSTRUCTIONS Start this step by attaching Standard Shield to the W eight Cage.
FITNESS SYSTEMS R HOIST 2403 Assembly Page - 28 53 AA AB A AA AB A CB AS SEMBL Y INSTRUCTIONS CB CB CB AA AB A AA AB A.
2403 Assembly Page 29 FITNESS SYSTEMS R HOIST FRAME ASSEMBL Y Step 2m AS SEMBL Y INSTRUCTIONS 40 - 41 LBS. Steel T op Plate 54 - Stem P art Descriptions CM - T op W eight Roll Pin Hardware Descriptions Slide the Stem up into the 41 LBS . Steel T op Plate and secure with the T op W eight Roll Pin.
FITNESS SYSTEMS R HOIST 2403 Assembly Page - 30 54 CM 40 AS SEMBL Y INSTRUCTIONS.
AS SEMBL Y CA T ALOG 2403 Assembly Page 31 FITNESS SYSTEMS R HOIST P AR T LISTING Key # Qty. Part Number Description 1 1 26-STD-SX630 Weight Cage 2 1 26-STD-SX628 Running Base Assembly 3 1 26-STD-SX66.
FITNESS SYSTEMS R HOIST 2403 Assembly Page - 32 HARD W ARE LISTING AS SEMBL Y CA T ALOG Key # Qty. Part Number Description A 18 11-BTN-12112WZ 1/2"-13 x 1 1/2" Button Head Screw B 2 11-BTN-1.
O WNERS MANUAL 2403 Assembly Page 33 FITNESS SYSTEMS R HOIST.
O WNERS MANUAL 2403 Assembly Page 34 FITNESS SYSTEMS R HOIST BOL T SIZING CHAR T.
FITNESS SYSTEMS R HOIST 2403 Assembly Page - 35 W ASHER SIZING CHAR T SMALL , SAE, 26mm LARGE, USS , 34mm LARGE, USS , 25mm O WNERS MANUAL.
O WNERS MANUAL 2403 Assembly Page 36 FITNESS SYSTEMS R HOIST WEIGHT RA TIOS The a bove c hart shows the actual weight you ar e lifting when the ra tios ar e applied. T o find the actual weight y ou are lifting y ou would come down fr om the r a tio being used and acr oss fr om the number of the weight pla te you ha ve pinned.
O WNERS MANUAL 2403 Assembly Page 37 FITNESS SYSTEMS R HOIST.
Hoist equipment is designed to maximize your time spent working out. Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising, and will also enable you to work all the major muscle groups.
O WNERS MANUAL 2403 Assembly Page 39 FITNESS SYSTEMS R HOIST.
O WNERS MANUAL 2403 Assembly Page 40 FITNESS SYSTEMS R HOIST W eight Training Exer cise Log SR W =Sets =Repetition per set =W eight used S S Exercise T otals S S S S S S S S S S R R R R R R R R R R R .
FITNESS SYSTEMS R HOIST 2403 Assembly Page - 41 O WNERS MANUAL.
O WNERS MANUAL FITNESS SYSTEMS R HOIST 2403 Assembly Page -42 DECAL PLA CEMENT S 1 - 021-0004026 2 - 021-0003008 3 - 021-0004029 4 - 021-0013061 5 - 021-0003006 6 - 021-0012004 7 - 021-0003089 8 - 021.
Page - 43 2403 Assembly FITNESS SYSTEMS R HOIST O WNERS MANUAL DECAL REFERENCE This decal has been attached to this piece of equipment to provide information r egarding operation, safety and maintenance. Before use, take the time to r ead these decals.
FITNESS SYSTEMS R HOIST 2403 Assembly Page - 44 O WNERS MANUAL CL CL Start / End Posi tion Midpoint Posi tion PRIMAR Y: Quadriceps Glutes MUSCLES TRAINED Adjust back pad angle (if necessary).
O WNERS MANUAL Page - 45 2403 Assembly FITNESS SYSTEMS R HOIST DECAL REFERENCE SERIAL # DECAL : Always refer to the number shown on your piece of equipment when talking to customer service or or dering parts. WARNING: TO PREVENT THE POSSIBILITY OF SERIOUS INJURY , KEEP CLEAR OF ALL MOVING P ARTS.
Page - 46 2403 Assembly FITNESS SYSTEMS R HOIST O WNERS MANUAL R HOIST DECAL REFERENCE This decal has been attached to this piece of equipment to provide information r egarding operation, safety and maintenance. Before use, take the time to r ead these decals.
FITNESS SYSTEMS R HOIST 2403 Assembly Page - 47 O WNERS MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMA TION Links, Pull-Pins, Snap Locks, Swivels, Weight Stack Pins: Upholstery: Guide Rods: Decals: Nuts and Bolts: Belts and Cables: F F F F F F F F F F F F F F F Check all pieces for signs of visible wear or damage.
FITNESS SYSTEMS R HOIST 2403 Assembly Page - 48 O WNERS MANUAL Continued: GENERAL MAINTENANCE INFORMA TION Belt and Cable T ension: Seat Sleeves & Oilites: Linear Bearings: F Referring to the Assembly/Owners Manual, when belts or cables are used check all bolts and attachments to be sure they are properly attached.
Page - 49 2403 Assembly FITNESS SYSTEMS R HOIST O WNERS MANUAL.
FITNESS SYSTEMS R HOIST 2403 Assembly Page - 50 O WNERS MANUAL Hoist Fitness Systems LIMITED LIFETIME W ARRANTY Hoist Fitness Systems warrants this product to the to be free from defects in workmanship and/or materials under normal use or service.
CL2403 FOOT PLA TE REPLA CEMENT INSTRUCTIONS CL2403 Leg P ress AS SEMBL Y INSTRUCTIONS.
CONTENTS AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 2403 Assembly Page 1 INSTRUCTIONS ......................................................................... ORIGINAL EXER CISE ARM AS SEMBL Y .................................. NEW EXER CISE ARM AS SEMBL Y .
AS SEMBL Y INSTRUCTIONS INSTRUCTIONS Page 2 2403 Assembly Mallet 1/2” Allen W rench - for flat bolts 3/8” Allen W rench - for socket bolts Snap Ring Pliers 9/16” W rench TWO PEOPLE ARE REQUIRED TO SAFEL Y PERFORM THIS JOB Before beginning assembly please tak e the time to read the instructions thoroughly .
AS SEMBL Y INSTRUCTIONS ORIGINAL EXERCISE ARM ASSEMBL Y Page 3 2403 Assembly FITNESS SYSTEMS R HOIST.
AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 1-2 FITNESS SYSTEMS R HOIST 24 - F oot Rest Assembly 25 - F oot Rest Leg Assembly 27 - Rubber spacer 56 - 1” dia.
AS SEMBL Y INSTRUCTIONS 2403 Assembly FITNESS SYSTEMS R HOIST Page 5 STEP 2 27 STEP 1 56 73 73 27 25 124 126 125 27 56a 27 127 126 125 24 25 24.
AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 3-4 FITNESS SYSTEMS R HOIST 24 - F oot Rest Assembly 25 - F oot Rest Leg Assembly 28 - F oot Rest Mount Assembly 73 - 1/2-13 x 1 Flat Head Bolt (wz) 21 - S.
AS SEMBL Y INSTRUCTIONS Page 7 2403 Assembly FITNESS SYSTEMS R HOIST 73 STEP 4 STEP 3 73 26 25 24 21 73 73 28 24.
AS SEMBL Y INSTRUCTIONS EXERCISE ARM ASSEMBL Y Step 5 FITNESS SYSTEMS R HOIST 23 - Aluminum Ring 24 - F oot Rest Assembly 24a - F oot Rest Assembly 83 - #10-32 Set Screw 73 - ½ -13 x Flat Head Bolt (wz) 123 - Handgrip Assembly P art/Hardware Descriptions 2403 Assembly Page 8 Swapping the handgrip assembly .
AS SEMBL Y INSTRUCTIONS Page 9 NEW FOOT REST ASSEMBL Y FITNESS SYSTEMS R HOIST 83 23 123 24a 2403 Assembly OLD FOOT REST ASSEMBL Y 73 24.
Page 10 2403 Assembly FITNESS SYSTEMS R HOIST AS SEMBL Y INSTRUCTIONS NEW EXERCISE ARM ASSEMBL Y.
AS SEMBL Y INSTRUCTIONS EXERCISE ARM ASSEMBL Y Step 6-7 FITNESS SYSTEMS R HOIST 14 - Retainer Ring 21a - Stabilized Pivot (14.57” long) 24a - F oot Rest Assembly 25 - F oot Rest Leg Assembly 26a - Stabilized Pivot (10.
AS SEMBL Y INSTRUCTIONS Page 12 2403 Assembly FITNESS SYSTEMS R HOIST 14 21a 24a 28 14 26a 25 STEP 7 STEP 6 STEP 7 STEP 6 24a.
AS SEMBL Y INSTRUCTIONS EXERCISE ARM ASSEMBL Y Step 8 FITNESS SYSTEMS R HOIST 21a - Stabilized Pivot (14.57” long) 24a - F oot Rest Assembly 26a - Stabilized Pivot (10.51” long) 93 - 3/8 Flat W asher (wz) 95 - 3/8 Flat W asher (bz) 106 - 3/8 Lock Nut (wz) 121 - 3/8-1 6x1¼ Button Head Screw (bz) THE LEG PRESS IS NOW READ Y FOR USE.
AS SEMBL Y INSTRUCTIONS Page 14 2403 Assembly FITNESS SYSTEMS R HOIST 93 106 106 93 121 95 121 95 26a 21a 24a.
AS SEMBL Y 2403 Assembly Page 15 FITNESS SYSTEMS R HOIST bz = BlackZinc = WhiteZinc wz P AR TS/HAR W ARE LISTING NEW P AR TS Key # Qty. Part Number Description 14 2 014-00150129 Retainer Ring 21a 1 026-01X0769 Stabilized Pivot (14.
An important point after buying a device Hoist Fitness CL-2403 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hoist Fitness CL-2403 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hoist Fitness CL-2403 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hoist Fitness CL-2403 you will learn all the available features of the product, as well as information on its operation. The information that you get Hoist Fitness CL-2403 will certainly help you make a decision on the purchase.
If you already are a holder of Hoist Fitness CL-2403, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hoist Fitness CL-2403.
However, one of the most important roles played by the user manual is to help in solving problems with Hoist Fitness CL-2403. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hoist Fitness CL-2403 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
