Instruction/ maintenance manual of the product SERIES K Hitachi
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Instructions – Parts List GRACO INC.ąP .O. BOX 1441ąMINNEAPOLIS, MNą55440-1441 Copyright 1996, Graco Inc. is registered to I.S. EN ISO 9001 15:1 Fire-Ball R 300 Pumps For pumping petroleum–based undercoating material. 2700 psi (18.6 MPa, 186 bar) Maximum Working Pressure 180 psi (1.
2 306531 Symbols Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. W arning Symbol W ARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.
306531 3 W ARNING SKIN INJECTION HAZARD Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury .
4 306531 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury . D Ground the equipment and the object being sprayed. Refer to Grounding on page 7.
306531 5 Notes.
6 306531 Installation Fig. 1 KEY A Electrically C onductive Air Hose B Female Quick Disconnect Coupler C Male Quick Disconnect Fitting D Air Line Filter E Air Regulator and Gauge F Bleed-T ype M aster.
306531 7 Installation CAUTION Provide a bracket for mounting the air accessories. The fittings are not strong enough to support the accessories and may cause one or more to break.
8 306531 Operation Pressure Relief Procedure W ARNING SKIN INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally . Fluid under high pressure can be injected through the skin and cause serious injury .
306531 9 Notes.
10 306531 Maintenance Shutdown and General Care W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. D Always relieve the pressure when you shut down the pump.
306531 1 1 Maintenance Packing Nut Adjustment W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. W ARNING Keep your hand and fingers away from the piston when it is moving.
12 306531 T roubleshooting W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. Relieve the Pressure before you check or service any system equipment. W ARNING Never operate the pump with the warning plate (20) or the identification plate (40) removed.
306531 13 Air Motor Service Before you start: D Have all necessary parts on hand. Always replace the glands and bearing when replacing the pack- ings. Use all the parts in the repair kits for the best results. See page 18 to order the kits. D Air Motor Repair Kit 206728.
14 306531 Air Motor Service Fig. 7 M 28 54 34 † 33 † 45 † 33 † 45 † 59 55 30 37 32 † L 53 † 58 31 041 18 1 1 T o remove toggles: push in, swing up, ease out. Push toggles (M) in and then up (shown in down position). 2 3 2 T urn wires up.
306531 15 Air Motor Service 6. Install the bottom adjusting nuts (33) on the poppet valve stems (45 † ) and screw the stems into the grommets (32 † ). Screw the top nuts (33 † ) on the stems. Before installing the lockwires (34 † ) in the adjusting nuts, use the gauge 171818 to adjust the transfer valve so there is 0.
16 306531 Displacement Pump Service Before you start: 1. Have all necessary parts on hand. Whenever you replace the packings, also replace the glands and bearing. If you are using a repair kit, use all the parts for the best results. See the parts pages to order the kits.
306531 17 Displacement Pump Service NOTE: If the pressure-fit brass bearing (15*) needs to be replaced, clamp it in a vise and drive the piston body (13) out with a plastic hammer . The new bearing must be started onto the piston body squarely . 8. Clean and inspect the parts and replace any that are worn or damaged.
18 306531 Parts 10 14 2* 19* 6* 18* 17* 12 3* 22 21 13 15* 47 27 51 35 29 37 31 30 28 34 † 33 † 32 † 33 † 54 57 58 † 36 59 45 † 41 *4 38 55 20 24 60 63 25 40 *4 53 † 39 † 42 44* 43 50* 48* 49* 16* 46 7* † 04213B Model 206405, Series K 35 lb.
306531 19 Parts Model 206405, Series K 35 lb. pail size Ref No. Part N o. Description Qty . Ref No. Part No. Description Qty . 2* 1001 14 BALL, steel, 0.44” (1 1.2 mm) dia. 1 3* 100400 BALL, steel, 0.75” (19 mm) dia. 1 4* 101579 PIN, roll, 0.12” (3.
20 306531 Parts Model 206699, Series J 120 lb. drum size Model 206700, Series J 400 lb. drum size 10 14 2* 19* 6* 18* 17* 12 3* 22 21 13 15* 27 51 35 29 37 31 30 28 34 † 33 † 32 † 33 † 54 57 5.
306531 21 Parts Model 206699, Series J 120 lb. drum size Model 206700, Series J 400 lb. drum size Ref. No. Part N o. Description Qty . Ref. No. Part No. Description Qty . 2* 1001 14 BALL, steel, 0.44” (1 1.2 mm) dia. 1 3* 100400 BALL, steel, 0.75” (19 mm) dia.
22 306531 Notes.
306531 23 Dimensions 04217B 1/4 npt(f) Fluid Outlet Model 206405 13 inches (330 mm) Model 206699 26.69 inches (677.7 mm) Model 206700 33.62 inches (854 mm) 3/8 npt(f) Air Inlet T echnical Data Maximum Working Pressure 2700 psi (186 bar) . . . . . . Fluid pressure ratio 15:1 .
24 306531 Graco Standard W arranty Graco w arrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
An important point after buying a device Hitachi SERIES K (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hitachi SERIES K yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hitachi SERIES K - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hitachi SERIES K you will learn all the available features of the product, as well as information on its operation. The information that you get Hitachi SERIES K will certainly help you make a decision on the purchase.
If you already are a holder of Hitachi SERIES K, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hitachi SERIES K.
However, one of the most important roles played by the user manual is to help in solving problems with Hitachi SERIES K. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hitachi SERIES K along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
