Instruction/ maintenance manual of the product B series HERO
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H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 39 DO NOT attempt to operate this machine until you have read and understand ALL safety precautions and operating instructions.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 1 H.E.R.O. WARRANTY H.E.R.O. INDUSTRIES LTD., guarantees this airless pump to be free of defects in materials and workmanship to the original owner, for a period of one full year from the date of purchase.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 2 TABLE OF CONTENTS For greatest user satisfaction, please familiarize yourself with all maintenance and operational instruction s Important Safety Precautions ...........................
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 3 IMPORTANT SAFETY PRECAUTIONS WARNING NEVER PLACE FINGERS NEAR SPRAY TIP OF GUN. NEVER POINT GUN TOWARD ANY PART OF YOUR BODY, O R THAT OF ANY OTHER PERSON. MATERIAL ISSUING FROM THE SPRAY TIP IS AT HIGH PRESSURE.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 4 ALWAYS þ ALWAYS follow H.E.R.O. recommendations for operation and safety completely. þ ALWAYS ensure that switch is in off position before plugging in the electric motor. þ ALWAYS set trigger lock on gun in "LOCKED" position when not in use, with gun locked close.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 5 H.E.R.O. AIRLESS SPRAY PAINTING Welcome to the world of H.E.R.O. airless paint spraying. We are sure you will enjoy owning and operating your new H.E.R.O. model 1100MD. With H.E.R.O. airless spray equipment you will avoid the inconvenience and mess of ov erspray.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 6 SETTING UP TO SPRAY 1 . Remove unit from shipping carton. 2. Remove shipping seal from under hydraulic tank cap. 3. Re - p osition paint tank lid knob from the shipping position, on the underside of lid, and place on the lid top.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 7 FLUSHING THE UNIT AT SHUTDOWN OR COLOR CHANGE If shutting down for a short period of time, it is sufficient to trigge r the gun to relieve pressure.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 8 SPECIAL NOTES AND GENERAL MAINTENANCE INSTRUCTIONS NEVER LEAVE THE UNIT UNDER PRESSURE WHEN NOT SPRAYING (MOTOR TURNED OFF). RELIEVE PRESSURE BY TRIGGERING GUN. NEVER STORE THE UNIT WITH PAINT OR WATER IN THE PUMP SYSTEM, EVEN OVERNIGHT.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 9 AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE A good airless spray application is the result of many factors. Surface pre paration, which includes cleaning and degreasing, priming, material compatibility, quality finish product and correct applicatio n technique.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 10 AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE Poor Good Tailing Good Pattern Fog, Overspray FIG.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 11 SPRAY TIP SELECTION TIP SIZE FOR APPLICATION OF .021 Exterior Latex on large unobstructed areas.(max. size allowed) ( 60 OZ. ) .018 Interi or Latex, Exterior Latex, Shake Paint, Exterior Flat Paints.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 12 TROUBLESHOOTING H ydraulic E nergy R egulated O utput (H.E.R.O.) is more than just our name, it is the bases for the operation of the pump. It is the regulation or control, of hydraulic energy, which allows the equipment to build and then deliver or have an output of pressure.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 13 TROUBLESHOOTING is being pulled backward by the hydrapulse membrane spring, (ref# 48). The backward hydrapulse membrane moveme nt causes a vacuum in the paint pump. This vacuum causes the intake valve to open, allowing a new supply of paint to enter.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 14 TROUBLESHOOTING The solution to almost all problems can usually be found in the paint side valves. However, before performing a ny repair or looking further, the following are things which can cause an apparent sprayer failure, without any mechanical probl em.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 15 TROUBLESHOOTING HYDRAPULSE MEMBRANE TEST If your unit is disabled and you are unable to perform a pressure test, use the foll owing procedures for determining the area to repair.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 16 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) ELECTRIC MOTOR WON'T START/RUN 1. Unit unplugged or building circuit fuse is blown. (check, replace or reset fuse) 2. Pump under pressure.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 17 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) TOTAL LOSS OF PRESSURE, HYDRAPULSE MEMBRANE MOVEMENT CANNOT BE STOPPED OR A LTERED. (SEE "HYDRAPULSE MEMBRANE TEST") 1. Paint too thick.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 18 TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) PUDDLE OF OIL APPEARING UNDER SPRAYER DURING OPERATION 1. Hydraulic fitting loose/cracked or hydraulic lines are punctured. (examine all hydraulic lines and fittings for cracks, breaks or looseness.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 19 recommendations). TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) FLUID BEING SPRAYED OUT OF TIP PULSATES, SPRAY HOSE LIES QUIET WHEN GUN TRIGGER CLOSED 1. Spray tip worn out or too large.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 20 HYDRAPULSE MEMBRANE REPLACEMENT ( REF# 46 - KIT ) TOOLS REQUIRED - 1/4" Allen wrench - 1/2" Open end wrench (2) - 4 - 45 - 3 (accessory item) - Torque wrench Removal 1. Remove the eight bolts securing the material head (ref# 27) to the hydrauli c head (ref# 51).
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 21 REPLACEMENT OF INTAKE SEAT (REF # 18) TOOLS REQUIRED - 5/16" Allen wrench - vise - torque wrench - screwdriver 1. Remove the f our bolts (ref# 14) and pull intake endcap (ref# 16), from the pump.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 22 OUTGO VALVE (REF# 34) TOOLS REQUIRED - 1" wrench - vise - Teflon tape 1. Remove pres sure control knob, (ref# 71) and pull P.C. stem, (ref# 74) out to internal stop, thereby releasing hydraulic pressure.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 23 PISTON REPAIRS (REF# 86) TOOLS REQUIRED - 1/2" wrench - 11/16" wrench - circlip pliers - torque wrench - grease - vis e grips 1.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 24 12. Slide o - ring and steel washer down rod and into piston. Slide circlip down into piston and snap into the internal circlip groove of piston using circlip pliers. NOTE: Circlip must fully expand into groove of piston.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 25 PRESSURE CONTROL VALVE (REF# 70) TOOLS REQUIRED - 1" wrench - 11/16" wrench 1. Remove pressure control knob, (ref# 71) and pull P.C. stem, (ref# 74) out to the internal stop (1/16" to 1/8") thereby releasing hydraulic pressure.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 26 ACCESSORIES PARTS LIST 1/4x1/4 CONNECTOR, 1/4 PAINT HOSE TO 1/4 PAINT HOSE 106 RUBBER BAN 114 HOSE, AIRLESS PAINT 50' X 1/4".
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 27 REF PART # DESCRIPTION QTY 1 4 - 1/100 - 10A LID, Paint Tank, C/W Knob, 10 3/4" I.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 28 31 7C WASHER, Copper Crush 1 32 4 - 11A OUTGO VALVE ASSEMBLY, ( Ref# 33 - 40 ) ASSY 33 11A - 1 VALVE BODY, Lower 1 34 11A - 3CP WASHE.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 29 PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for ea ch part number. Part numbers in bold text indicate whole assemblies or kits.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 30 PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for ea ch part number. Part numbers in bold text indicate whole assemblies or kits.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 31 116 PW - 4080 FOOT PAD, Includes Ref# 117 2 117 HW5090P WASHER, 1/2" SAE 2 118 4 - 67/39 BRACKET, Shroud Mounting 1 119 HW1022P CAPSCREW, HX.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 32 11 11 11 13 13 14 14 14 12 12 14 57 58 13 12 14 11 13 13 13 10 7 12 14 13 14 5 4 1 12 2 9 8 12 7 12 1100MD SCHEMATIC 13.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 33 PARTS SCHEMATICS 11 11 11 10 10 10 10 10 11 11 57 58 94 93 10 10 10 10 92 91 10 99 98 90 89 55 54 88 60 87 86 96 97 95 56 53 61 59 14.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 34 AUTHORIZED SALES AND SERVICE CENTERS - U.S.A. Call H.E.R.O.’s Toll Free Helpline 1 - 800 - 464 - HERO (4376) or take your unit to your nearest authorized H.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 35 SOUTHERN CALIFORNIA Bakersfield Paint, 401 Sumner Street, Bakersfield, CA 93305 805 - 327 - 8431 Diefel’s Paint, 1030 Alta Vis ta, Bakersfield, CA 93305 805 - 325 - 7201 Sequoia Paint Company, 700 Baker, Bakersfield, CA 93305 805 - 323 - 7948 State Paint Comp any Inc.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 36 Boise, ID 83705 208 - 336 - 7210 Ponderosa Paint, All Pro, 4631 Aeronca Street, Boise, ID 83705 208 - 376 - 4431 Broadway Paint & Gl ass, 1305 Broadway, Boise, ID 83706 208 - 345 - 1581 State Paint & Glass, 4774 W.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 37 Denfeld Paint, 1851 N.E. 2nd Street, Bend, OR 97701 503 - 382 - 4171 Miller Paint Company, 2811 N.W. Grant, Corvallis, OR 97330 503 - 758 - 4458 J’s Color Center, 1986 W. 6th Avenue, Eugene, OR 97402 503 - 345 - 2397 Tommy’s Paint Pot, 1745 W.
H.E.R.O. INDUSTRIES LTD. 1100MD OWNERS MANUAL - “B” VERSION 38 MANUFACTURED BY: H.E.R.O. INDUSTRIES 2719 LAKE CITY WAY BURNAB Y , B.C. CANADA PHONE: 604 - 420 - 6543 800 - 494 - 4376 FAX: 604 - 42.
An important point after buying a device HERO B series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought HERO B series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data HERO B series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, HERO B series you will learn all the available features of the product, as well as information on its operation. The information that you get HERO B series will certainly help you make a decision on the purchase.
If you already are a holder of HERO B series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime HERO B series.
However, one of the most important roles played by the user manual is to help in solving problems with HERO B series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device HERO B series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center