Instruction/ maintenance manual of the product C-40 Heatilator
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www .heatilator .com Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 O - T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US DO NOT DISCARD THIS MANUAL CAUTION • I m p o r t a n t o p e r a t i n g and maintenance instructions included.
Page 2 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Read this manual before installing or operating this appliance. Please retain this owner ’s manual for future references. Congratulations Congratulations on selecting a Heatilator wood burning fireplace.
Section 1: Listing and Code Approval s A. ApplianceCertication .................... 4 B. MobileHome Approved .................... 4 C. GlassSpecications ...................... 5 D. BTU&EfciencySpecications .
Page 4 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 1 Listing and Code Appro vals A. Appliance Certication This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 5 Improper installation, adjustment, alteration, ser- vice or maintenance can cause injury or property damage. Refer to the owner ’s information manual providedwiththisreplace.
Page 6 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 2 G ett ing Star ted A. Design and Installation Considerations Draft is the pressure difference needed to vent replaces successfully .
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 7 Figure 7.1 Recommended Chimney Locations Recommended Location Marginal Location Location Not Recommended Recommended .
Page 8 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Figure 8.1 T ypical Fireplace System Not e : Junction b o x should be installed dur ing initial setup NOTE: Illust.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 9 Before beginning the installation be sure the following tools andbuildingsuppliesareavailable: Reciprocat.
Page 10 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 3 F raming and Clearances A. Selecting Fireplace Location Several options are available to you when choosing a loca- tionfor yourreplace.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 1 1 B. Clearances Figure 1 1.1 Clearances to Combustible Materials Fire Risk • Complywithallminimumclearancestocombustiblesasspecied.
Page 12 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Figure 12.1 Framing the Fireplace WITHIN ENCLOSURE AREA: Appliance to backwall 1 in. (25 mm) Appliance to sidewall 1 in. (25 mm) Duct boots to framing 0 in. (0 mm) T op standoffs to header 0 in.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 13 Fire Risk Do not apply combustible nishing materials overanypartofthefrontofthisreplace.
Page 14 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 E. Construct the Chase A chase is a vertical boxlike structure built to enclose the re - place and/or its vent system.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 15 A. Install the Outside Air Kit Thisreplace will operatecorrectly only ifadequate ventila - tionisprovidedtoallowproper drafttothereplacesystem.
Page 16 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Risk of Smoke Spillage Outside air inlet must be located to prevent blockage from: • Leaves • Snow/ice • Otherdebris Blockage may cause combustion air starvation.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 17 Figure 17.1 Outside Combustion Air Placement Outlet blocked by snow , leaves, etc.
Page 18 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 • Level the Fireplace Level the replace side-to-side and front-to-back. Shim with noncombustible material, such as sheet metal, as necessary .
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 19 NOTE: • Chimney performance may vary . • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs.
Page 20 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 A. Chimney Requirements V erticaldistancesaremeasuredfromthebaseofthere - place as shown in Figure 20.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 21 • Mea sure ho w far the chi mney need s to be shi fted to enab le it to avoid the overhead obstacle. See Figure 21.2. Use dimension “A” to determine chimney section required to achieve the needed shift.
Page 22 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 D. Assemble the Chimney Sections Attach either a straight chimney section or an offset to the top of the replace (depending on your installation require - ment).
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 23 F . Install the Ceiling Firestops • M ark a nd cut an ope ning in the ceil ing fo r the ceili ng restopbeingused.SeeFigure23.
Page 24 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 G. Install the Attic Insulation Shield An insulation shield must be installed when there is a pos- sibility of insulation coming into contact with the factory built chimney system.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 25 Slanted Roofs Flat Roofs Chimney must extend 3 ft (914 mm) above the roof Chimney must extend 2 ft (610 mm) above an.
Page 26 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Figure 26.1 Ceiling/Attic Construction Fire Risk • Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 27 NAIL FLASHING PLA TE CHIMNEY THIMBLE EXTENSION SCREW FLASHING THIMBLE A DJUST ABLE EXTENSION HOLES FLASHING CHIMNEY FLASHING PLA TE NAIL THIMBLE SCREW THIMBLE EXTENSION B.
Page 28 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 T ermination Cap Storm Collar Slope Downward T urn-down Drip Edge Chase (Chimney) 2 in. (51 mm) Collar on Chase T op Caulk .018 (26 ga) min. Galvanized Chase T op Figure 28.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 29 Storm Collar Flashing Collar T op of Pipe 14-1/2 in. (368mm) max. 1-1/2 in. (38 mm) min. overlap 2 in. (51 mm) min. Figure 29.1 Installing a TR342 Round T elescoping T ermination Cap 2 in.
Page 30 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 7 Accessories A. Fan Replacement Screwdriver Slot Screws Unplug wire harness before removing fan Remove nut and lift.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 31 B. Bafe Removal and Installation 1. Remove all ash from rebox, and extinguish all hot embers before disposal into a metal container .
Page 32 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 This kit is tested and safe when installed in accordance with this installation manual. It is your responsibility to read all instructions before starting installation and to follow these instructions carefully during installations.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 33 INST ALLA TION 1. Remove the knockout or cover plate from the top of the replaceanddiscardit.SeeFigure33.1. 2. Cut a 3 in. (76mm) hole in the insulation board as per the dimensions shown in Figure 33.
Page 34 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 NOTE: Secure the duct so that clearance to the re - place outer wrap is maintained. T ape all seams with aluminum tape 1-1/4 in. (32mm) minimum width or as specied by local codes.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 35 E. Timer Assembly Replacement Shock Risk Disconnect power by turning off circuit breaker BEFORE servicing. CAUTION 1. Remove both doors by lifting doors up and off of hinges.
Page 36 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 9. There is very little room to pull the timer assembly out the front ofthe replace. P lace your hand through the access door in the oor of the replace.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 37 3. Place linkage control arm over timer shaft and tighten set screw . Figure 37.1. 4. Rotate linkage control arm into nal position and re- attach to mounting plate.
Page 38 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 8 Finis hing A. Hearth Extension A hearth extension must be installed with all replaces to protect the combustible oor in front of the replace from both radiant heat and sparks.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 39 Figure 39.1 Positioning the Protective Metal Hearth Strips Fire Risk • MetalhearthstripsMUST be installed. Sparksorembersmayigniteooring.
Page 40 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Fascia OuterCan Flange Ember Strip (Seal gap with High temp, noncombustible sealant able to withstand 300°) T ile or Marble Minimum2-1/4in.(57mm)CementBoard orequivalent,(ortwo1/2in.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 41 Seal with non-combustible sealant C. Position the Hearth Extension Position and secure the hearth extension over the protective met al s trips that hav e been place d part ial ly und er the repl ace front.
Page 42 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 TOOLS NEEDED: Powered drill with #2 Phillips head bit; caulking gun. 1in.(25mm)OVERLAP Metal strips 2 in. (51mm) under edge of Fireplace and Hearth Extension and 2 in.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 43 Figure 43.1 Mantel Specications 60 in. (1524mm) Mantel Clearances are from bottom of appliance to lower edge of mantel or trim T rim 48 in. (1219mm) F . Mantel A combustible mantel may be positioned no lower than 60 in.
Page 44 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 9 O perating Instruc tions B. General Information Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience that most problems are caused by improper installation and operationof the replace.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 45 C. Outside Air A source of air (oxygen) is required in order for combustion totakeplace.Whateverair isconsumedbytheremustbe replaced through cracks around windows, under doors, etc.
Page 46 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 D. Clear Space Near the Fireplace Combustible materials must not be stored on the hearth ex- tension. Room furnishings such as drapes, curtains, chairs or other combustibles must be at least 4 ft (1219mm) from theopenfrontofthereplace.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 47 CAUTION ALL wiring should be done by a qualied electrician and sha ll be in comp lia nce wi th loc al codes and wi th the Na tio nal Electric Code NFP A/NEC No.
Page 48 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Fire Risk • DoNOTburnwetorgreenwood. • Store wood in dry location. • Stack wood so both ends are exposed to air . Wet, unseasoned wood can cause accumulation of creosote.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 49 NOTE: Fireplace should be run full open for a minimum of 30 minutes a day during heat ing season t o keep air pass ages clean.
Page 50 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 INCORRECT POSITIONS Ceramic Blanket and Bafe Board are NOT in contactwiththebackoftherebox.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 51 L. Burning Process Firerequires3thingstoburn:fuel,airandheat.Ifheat isrobbed fromthereplace duringthedryingstage, the new load of wood has reduced the chances for a good clean burn.
Page 52 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 For maximum operating efciency with the lowest emissions, follow these operating procedures: 1.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 53 Q. Chimney Fire Intheeventofachimneyre: • Have the chimney and adjacent structure inspected by qualied professionals.
Page 54 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 1 0 T roubleshoo ting Thisreplace will operatecorrectly only ifadequate ventila - tionisprovidedtoallowproper drafttothereplacesystem.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 55 Another appliance in home also exhausting air (furnace, fan, dryer , etc.
Page 56 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 C. Diagnostics and Problem Solving Diagnostic Question Possible Causes of Condition Solutions Are the air controls o.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 57 4. I don’t get enough/any heat. What can I do about it? Diagnostic Question Possible Causes of Condition Solutions.
Page 58 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 1 1 Maintenance and Ser vicing the F ireplace A. General Maintenance Inspe ction : Inspect th e sy stem at t he appliance co nnecti on and at the chimney top.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 59 2. Disposal of Ashes Fire Risk. Disposal of Ashes W ARNING • Ashes should be placed in metal container with tight ttinglid. • Do not place metal container on combustible surface.
Page 60 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 C. Firebrick Replacement The rebox of your replace is lined with high quality rebrick, which has exceptional insulating properties.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 61 D. Care and Cleaning of Plated Surfaces Clean-plated surfaces with vinegar or a glass cleaner before lightingyourrstretopreventpermanentstaining.
Page 62 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Date of Service Performed By Description of Service F . Service & Maintenance Log.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 63 1 2 Reference Materials A. Fireplace Dimensions L K A B C D E F TOP VIEW FRONT VIEW SIDE VIEW Constitution A B C D E F in 3-1/2 31-1/8 40 37 40-5/16 43-13/16 mm 89 791 1016 940 1024 1 100 G H I J K L in.
Page 64 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 B. Chimney Components RF370 - Roof Flashing Flat to 6/12 Pitch 12 in. (305 mm) 24-5/8in. (625 mm) 27-3/8in. (695 mm) RF371 - Roof Flashing 6/12 to 12/12 Pitch 12in.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 65 AS8 Straight Attic Insulation Shield 24 in. (610 mm) SL3 - Chimney Stabilizer Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2in. (267mm) 20-3/4in. (527 mm) SL315-SL330 - Offset/Return Inside Diameter 8 in.
Page 66 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Figure 66.1 - NorthStar Fireplace Diagram Part number list on following page. C. Parts Diagram 3 6 7 9 1 0 1 2 1 1 8 2 4 5 1 1 4 1 5 1 3 27-1/2" 12-3/8" 24" 2.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 67 D. Service Parts Beginning Manufacturing Date: 2-17-03 Ending Manufacturing Date: IMPORT ANT : THIS IS DA TED INFORMA TION . When requesting service or replacement parts for your appliance please provide model number and serial number .
Page 68 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 D. Service Parts Beginning Manufacturing Date: 2-17-03 Ending Manufacturing Date: IMPORT ANT : THIS IS DA TED INFORMA TION . When requesting service or replacement parts for your appliance please provide model number and serial number .
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 69 This page intentionally left blank..
Page 70 Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 E. W arranty Policy Hearth & Home T echnologies LIMITED W ARRANTY Hearth&HomeT echnologies(“HH.
November 1 1, 2008 Heatilator • Constitution EP A Fireplace • 480-1091C Page 71 HHT’sobligationunderthiswarrantydoesnotextendtodamagesresultingfrom:.
Heatilator • Constitution EP A Fireplace • 480-1091C November 1 1, 2008 Page 72 F . Contact Information Heatilator , a brand of Hearth & Home T echnologies Inc. 7571 215th St., Lakeville, MN 55044 www .heatilator .com Please contact your Heatilator dealer with any questions or concerns.
An important point after buying a device Heatilator C-40 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heatilator C-40 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heatilator C-40 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heatilator C-40 you will learn all the available features of the product, as well as information on its operation. The information that you get Heatilator C-40 will certainly help you make a decision on the purchase.
If you already are a holder of Heatilator C-40, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heatilator C-40.
However, one of the most important roles played by the user manual is to help in solving problems with Heatilator C-40. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heatilator C-40 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
