Instruction/ maintenance manual of the product GB4336 Heatiator
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Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 1 Owner ’ s Manual Installation and Operation Models: GB4336, GB4336L, GB4336I, GB4336IL, GB4942, GB4942L, GB4942I, GB4942IL B-V ent Gas Appliance Installation and service of this appliance should be performed by qualified personnel.
2 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Read this manual before installing or operating this appliance. Please retain this owner ’ s manual for future reference. Congratulations on selecting a Heatilator gas appliance—an elegant and clean alternative to wood burning appliances.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 3 T able of Contents 1 Listing and Code Approvals 4 A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Specifi cations . . . . . . . . . . . . . . . . . .
4 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 1 Listing and Code Appro v als A. Appliance Certifi cation This product is listed to ANSI standards for “V ented Gas Fireplaces” and “Gas Fired Appliances for Use at High Al- titudes”.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 5 A. Design and Installation Considerations Heatilator B-vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room.
6 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 B. Negative Pressure Asphyxiation Risk • Negative pressure can cause spillage of combustion fumes and soot.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 7 Inspect appliance and components for damage. Damaged parts may impair safe operation. • Do NOT install damaged components. • Do NOT install incomplete components. • Do NOT install substitute components.
8 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Note: • Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 9 B. Construct the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. V ertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
10 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 C. Clearances C B A Per V ent Manufacturer ’s Specifications 30 in. (762 mm) to ceiling 0 in. Drywall 0 in. 1/2 in. (13 mm) 1/2 in. (13 mm) Combustible flooring may be installed next to the front of the appliance.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 1 1 Measured from top of hood (in inches) 3 - 12 13 14 15 16 17 18 13-1/4 14 14-3/4 15-1/2 16-1/4 17 17-3/4 30 in. minimum to ceiling 0 - 3 9-3/8 Figure 3.3 Clearances to Mantels or Other Combustibles Above Appliance 1 in.
12 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. V ent T ermination Minimum Clearances Fire Risk Explosion Risk • Do not pack air space with insulation or other materials. Maintain vent clearance to combustibles as specifi ed. W ARNING Failure to keep insulation or other materials away from vent pipe may cause fi re.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 13 Fire Risk Explosion Risk Asphyxiation Risk Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside.
14 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 45° Elbow 90° Elbow Offsets exceeding 45° adapt horizontal limitations Maximum horizontal 20 ft (6.1 m) Note: Maximum horizontal distance is 50% of vertical vent height. Maximum horizontal run is 50% of vertical.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 15 A. Pipe Clearances to Combustibles Fire Risk Explosion Risk Maintain vent clearance to combustibles as specifi ed.
16 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 7 7 Appliance P reparation Sharp Edges • Wear protective gloves and safety glasses during installation. CAUTION Fire Risk Asphyxiation Risk Maintain vent clearance to combustibles as specifi ed.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 17 Do NOT notch into the framing around the appliance spacers. CAUTION Nailing T abs (both sides) Figure 7.
18 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Three tabs A. Assemble V ent Sections This B-V ent appliance requires 6 in. B-vent double-wall pipe. Follow the pipe manufacturer ’s installation guidelines when installing the appliance. This will ensure proper operation and prevent safety hazards.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 19 A. Fuel Conversion Before making gas connections ensure appliance being in- stalled is compatible with the available gas type.
20 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 W ARNING Fire Risk Explosion Risk • Gas build-up during line purge may ignite. • Purge should be performed by qualifi ed technician. • Ensure adequate ventilation. • Ensure there are no ignition sources such as sparks or open fl ames.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 21 A. Recommendation for Wire This appliance requires 1 10-120 V AC to be wired to the junc- tion box either for use of optional accessories (standing pilot ignition) or for proper operation of the appliance (Intellifi re ignition).
22 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 D. Standing Pilot Ignition System Wiring • This standing pilot ignition system wiring does not require a 1 10 V AC supply to operate. See Figure 10.3 for the wiring diagram. • It is recommended that a 1 10 V AC junction box be installed for use with a fan or remote control.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 23 E. Junction Box Installation • Remove the junction box assembly from the valve compartment. • If the box is being wired from the OUTSIDE of the appliance; - Loosen two screws on the Romex connector , feed the necessary length of wire through the connector and tighten the screws.
24 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 25 A. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. Shock Risk Fire Risk Use ONL Y optional accessories approved for this appliance. • Using non-listed accessories voids warranty .
26 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 F . Log Removal/Replacement Log set should look similar to that in Figure 12.4. Figure 12.4 Geneva Log Set • Remove/open the lava rock tray as shown in Figures 12.5 and 12.6. Clear the lava rock as shown in Figure 12.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 27 Handle glass with care. • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass assembly removed, cracked, broken or scratched.
28 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. Before Lighting Appliance Before lighting this appliance, determine if it has a stand- ing pilot or Intellifi re ignition system by opening the control access panel to view wiring system and gas valve.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 29 B. Check Appliance Draft Check draft of appliance to verify proper venting conditions. • Close all windows and doors, turn on all exhaust fans in home. • Appliance is to be completely assembled to normal operating condition.
30 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. BEFORE LIGHTING smell all around the appliance area for gas.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 31 Standing Pilot Ignition A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly . B. BEFORE LIGHTING smell all around the appliance area for gas.
32 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Note: This appliance should be r un three to four hours on the initial star t- up. T ur n it off and let it c ool completely . Clean glass door s (if installed). Close the do ors (if installed) and run the applianc e for an additional 1 2 hours.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 33 With proper installation, operation and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken.
34 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Symptom Possible Causes Corrective Actions 4. Frequent pilot outage problem. A. Pilot fl ame may be too high, too low , or blowing (high), causing pilot safety to drop out. Clean and adjust the pilot fl ame for maximum fl ame impingement on thermocouple.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 35 B. Intellifi re Ignition System Symptom Possible Causes Corrective Actions 1. The ignitor/module makes noise, but no spark.
36 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Symptom Possible Causes Corrective Actions 4. Pilot sparks, but pilot will not light. A. Correct gas supply . V erify that incoming gas line ball valve is “open”. V erify that inlet pressure reading is within acceptable limits, inlet pressure must not exceed 14 in.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 37 Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season.
38 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Inspect Maintenance T asks Doors, surrounds and fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary .
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 39 A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For framing dimensions and clearances refer to Sec- tion 3. Figure 16.1 Appliance Dimensions 1 6 16 Ref er enc e M ate ria ls B 4-3/8 in.
40 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 B. Service Parts List Exploded Parts Diagram 36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 .
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 41 Service Parts List 36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active Service Parts List 36 in.
42 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Service Parts List 36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date:.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 43 Service Parts List 36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active # Description of Part GB4336 GB4336L GB4336I GB4336IL Qty .
44 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Exploded Parts Diagram 42 in. Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing D.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 45 Service Parts List 42 in. Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active # Description of Part GB4942 GB4942L GB4942I GB4942IL Qty .
46 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Service Parts List 42 in. Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date:.
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 47 Service Parts List 42 in. Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active # Description of Part GB4942 GB4942L GB4942I GB4942IL Qty .
48 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 C. Optional Components AK14 - Air Kit RC-SMART -HTL Remote Control RCT -ML T -HL T Multifunctional Remote RC-BA TT -HTL Battery Operated Re.
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Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 51 Gas Appliance (Fireplace) Limited Lifetime W arranty HEARTH & HOME TECHNOLOGIES INC. (“HHT”) extends the following warranty for HEA TILA TOR ® gas appliances installed in the United States of America or Canada (the "Appliance").
52 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 E. Contact Information Hearth & Home T echnologies Inc. 1915 W . Saunders Street Mt. Pleasant, Iowa 52641 www .heatilator .com Please contact your Heatilator dealer with any questions or concerns.
An important point after buying a device Heatiator GB4336 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heatiator GB4336 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heatiator GB4336 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heatiator GB4336 you will learn all the available features of the product, as well as information on its operation. The information that you get Heatiator GB4336 will certainly help you make a decision on the purchase.
If you already are a holder of Heatiator GB4336, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heatiator GB4336.
However, one of the most important roles played by the user manual is to help in solving problems with Heatiator GB4336. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heatiator GB4336 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center