Instruction/ maintenance manual of the product NorthStar-BK Heat & Glo
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www .heatnglo.com Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 O - T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US DO NOT DISCARD THIS MANUAL CAUTION • I m p o r t a n t o p e r a t i n g and maintenance instructions included.
Page 2 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 Rea d this man ual be fore in stall ing or opera ting thi s appl iance.
September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 3 Section 1: Listing and Code Approval s A. ApplianceCertication .................... 4 B. MobileHome Approved .................... 4 C. GlassSpecications .
Page 4 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 1 Listing an d Code Appro vals A. Appliance Certication Model: NorthStarEPACertied Woodburning Fireplace Laboratory: OMNIT estLaboratories,Inc.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 5 EPA Certied: 3.25 grams per hour Efciency: up to 77.8% BTU Output with EPA test fuel: with cord wood: 51,400/hr. 70,000/hr Vent Size: 8 inches Firebox Size: 2.
Page 6 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 2 Get ting Star te d A. Design and Installation Considerations Draft is the pressure difference needed to vent replaces successfully .
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 7 Figure 7.1 Recommended Chimney Locations Recommended Location Marginal Location Location Not Recomm.
Page 8 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 Figure 8.1 T ypical Fireplace System Not e : Junction b o x should be installed d.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 9 Before beginning the installation be sure the following tools andbuildingsuppliesareava.
Page 10 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 3 F raming and C learances A. Selecting Fireplace Location Several options are available to you when choosing a loca- tionfor yourreplace.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 1 1 B. Clearances Figure 1 1.1 Clearances to Combustible Materials Fire Risk • Complywithallminimumclearancestocombustiblesasspecied.
Page 12 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 12 in. (305mm) 42 in. (1067mm) 43-7/8 in. (1 1 14mm) 24 in. (610mm) 2 in. (51mm) Figure 12.1 Framing the Fireplace Position combustible / non-combustible mantel 60 in.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 13 Fire Risk Do not apply combustible nishing materials overanypartofthefrontofthisreplace.
Page 14 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 E. Construct the Chase A chase is a vertical boxlike structure built to enclose the re - place and/or its vent system.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 15 A. Install the Outside Air Kit Thisreplace will operatecorrectly only ifadequate ventila - tionisprovidedtoallowproper drafttothereplacesystem.
Page 16 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 Risk of Smoke Spillage Outside air inlet must be located to prevent blockage from: • Leaves • Snow/ice • Otherdebris Blockage may cause combustion air starvation.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 17 Figure 17.1 Outside Combustion Air Placement Outlet blocked by snow , leaves, etc.
Page 18 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 • Level the Fireplace Level the replace side-to-side and front-to-back. Shim with noncombustible material, such as sheet metal, as necessary .
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 19 NOTE: • Chimney performance may vary . • T rees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs.
Page 20 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 A. Chimney Requirements V erticaldistancesaremeasuredfromthebaseofthere - place as shown in Figure 20.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 21 • Mea sure ho w far the chi mney need s to be shi fted to enab le it to avoid the overhead obstacle. See Figure 21.
Page 22 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 D. Assemble the Chimney Sections Attach either a straight chimney section or an offset to the top of the replace (depending on your installation require - ment).
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 23 F . Install the Ceiling Firestops • M ark an d cut an ope ning in the ceili ng fo r the c eilin g restopbeingused.
Page 24 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 G. Install the Attic Insulation Shield An insulation shield must be installed when there is a pos- sibility of insulation coming into contact with the factory built chimney system.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 25 Slanted Roofs Flat Roofs Chimney must extend 3 ft (914 mm) above the roof Chimney must extend 2 ft.
Page 26 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 Figure 26.1 Ceiling/Attic Construction Fire Risk • Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 27 NAIL FLASHING PLA TE CHIMNEY THIMBLE EXTENSION SCREW FLASHING THIMBLE ADJUST ABLE EXTENSION HOLES FLASHING CHIMNEY FLASHING PLA TE NAIL THIMBLE SCREW THIMBLE EXTENSION B.
Page 28 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 T ermination Cap Storm Collar Slope Downward T urn-down Drip Edge Chase (Chimney) 2 in. (51 mm) Collar on Chase T op Caulk .018 (26 ga) min.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 29 Storm Collar Flashing Collar T op of Pipe 14-1/2 in. (368mm) max. 1-1/2 in. (38 mm) min. overlap 2 in. (51 mm) min. Figure 29.1 Installing a TR342 Round T elescoping T ermination Cap 2 in.
Page 30 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 7 Accessories A. Fan Replacement Screwdriver Slot Screws Unplug wire harness bef.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 31 B. Bafe Removal and Installation 1. Remove all ash from rebox, and extinguish all hot embers before disposal into a metal container .
Page 32 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 This kit is tested and safe when installed in accordance with this installation manual.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 33 INST ALLA TION 1. Remove the knockout or cover plate from the top of the replaceanddiscardit.SeeFigure33.1. 2. Cut a 3 in. (76mm) hole in the insulation board as per the dimensions shown in Figure 33.
Page 34 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 NOTE: Secure the duct so that clearance to the re - place outer wrap is maintained. T ape all seams with aluminum tape 1-1/4 in.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 35 E. Timer Assembly Replacement Shock Risk Disconnect power by turning off circuit breaker BEFORE servicing. CAUTION 1. Remove both doors by lifting doors up and off of hinges.
Page 36 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 9. There is very little room to pull the timer assembly out the front ofthe replace. P lace your hand through the access door in the oor of the replace.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 37 Item Description Qty 1 Screw8-32x1/2PHPHL TC 2 2 Screw6-32x1/4PHPHL TC 2 3 W asher SAE #10 2 4 Bushing 2 5 Linkage Control Arm 1 3.
Page 38 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 8 F inish ing A. Hearth Extension A hearth extension must be ins.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 39 Figure 39.1 Positioning the Protective Metal Hearth Strips Fire Risk • MetalhearthstripsMUST be installed. Sparksorembersmayigniteooring.
Page 40 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 Fascia OuterCan Flange Ember Strip (Seal gap with High temp, noncombustible sealant able to withstand 300°) T ile or Marble Minimum2-1/4in.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 41 Seal with non-combustible sealant C. Position the Hearth Extension Position and secure the hearth extension over the protective met al s trips that hav e been place d part ial ly und er the repl ace front.
Page 42 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 TOOLS NEEDED: Powered drill with #2 Phillips head bit; caulking gun. 1in.(25mm)OVERLAP Metal strips 2 in. (51mm) under edge of Fireplace and Hearth Extension and 2 in.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 43 Figure 43.1 Mantel Specications 60 in. (1524mm) Mantel Clearances are from bottom of appliance to lower edge of mantel or trim T rim 48 in. (1219mm) F .
Page 44 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 9 Operating Instr uctions B. General Information Fireplaces, as well as other woodburning appliances, have been used safely for many years.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 45 C. Outside Air A source of air (oxygen) is required in order for combustion totakeplace.Whateverair isconsumedbytheremustbe replaced through cracks around windows, under doors, etc.
Page 46 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 D. Clear Space Near the Fireplace Combustible materials must not be stored on the hearth ex- tension.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 47 CAUTION ALL wiring should be done by a qualied electrician and sha ll be in comp lia nce wi th loc al codes and wi th the Na tio nal Electric Code NFP A/NEC No.
Page 48 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 Fire Risk • DoNOTburnwetorgreenwood. • Store wood in dry location. • Stack wood so both ends are exposed to air .
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 49 Not e : The r st three or fo ur res should be of m oderate size to allow the oils and binder s to be bur ned from t he rep lac e and t he ref ract or y an d paint to cure.
Page 50 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 INCORRECT POSITIONS Ceramic Blanket and Bafe Board are NOT in contactwiththebackoftherebox.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 51 L. Burning Process Firerequires3thingstoburn:fuel,airandheat.
Page 52 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 P . Opacity T hisis themeasureof howcleanlyyour replaceis burn - ing.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 53 Q. Chimney Fire Intheeventofachimneyre: • Have the chimney and adjacent structure inspected by qualied professionals.
Page 54 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 1 0 T rou bleshooting Thisreplace will operatecorrectly only ifadequate ventila - tionisprovidedtoallowproper drafttothereplacesystem.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 55 Another appliance in home also exhausting air (furnace, fan, dryer , etc.
Page 56 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 C. Diagnostics and Problem Solving Diagnostic Question Possible Causes of Condit.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 57 4. I don’t get enough/any heat. What can I do about it? Diagnostic Question Possible Causes of C.
Page 58 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 1 1 Maintenance and Ser vicing the Fire place A. General Maintenance Inspe ction : Inspect th e sy stem at t he appliance co nnecti on and at the chimney top.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 59 2. Disposal of Ashes Fire Risk. Disposal of Ashes W ARNING • Ashes should be placed in metal container with tight ttinglid. • Do not place metal container on combustible surface.
Page 60 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 C. Firebrick Replacement The rebox of your replace is lined with high quality rebrick, which has exceptional insulating properties.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 61 D. Care and Cleaning of Plated Surfaces Clean-plated surfaces with vinegar or a glass cleaner before lightingyourrstretopreventpermanentstaining.
Page 62 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 Date of Service Performed By Description of Service F .
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 63 1 2 Referen ce Mater ials A. Fireplace Dimensions L K A B C D E F TOP VIEW FRONT VIEW SIDE VIEW NorthStar A B C D E F in 3-1/2 31-1/8 40 37 40-5/16 43-13/16 mm 89 791 1016 940 1024 1 100 G H I J K L in.
Page 64 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 B. Chimney Components RF370 - Roof Flashing Flat to 6/12 Pitch 12 in. (305 mm) 24-5/8in. (625 mm) 27-3/8in. (695 mm) RF371 - Roof Flashing 6/12 to 12/12 Pitch 12in.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 65 AS8 Straight Attic Insulation Shield 24 in. (610 mm) SL3 - Chimney Stabilizer Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2in. (267mm) 20-3/4in.
Page 66 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 Figure 64.1 - NorthStar Fireplace Diagram 27-1/2" 12-3/8" 24" 2.0" Ceramic Blanket 1 3 4 5 6 2 10 12 1 1 9 8 7 14 15 13 Part number list on following page.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 67 D. Service Parts and Accessories Beginning Manufacturing Date: 2-17-03 Ending Manufacturing Date: Stocked at Depot Item Description Part No.
Page 68 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 D. Service Parts and Accessories Beginning Manufacturing Date: 2-17-03 Ending Manufacturing Date: IMPORT ANT : THIS IS DA TED INFORMA TION .
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 69 D. Service Parts and Accessories Beginning Manufacturing Date: 2-17-03 Ending Manufacturing Date: IMPORT ANT : THIS IS DA TED INFORMA TION .
Page 70 Heat & Glo • NorthStar EP A Fireplace • 480-1081C September 1, 2008 September 1, 2008 September 1, 2008 E. W arranty Policy Hearth & Home T echnologies LIMITED W ARRANTY Hearth &am.
September 1, 2008 September 1, 2008 Heat & Glo • NorthStar EP A Fireplace • 480-1081C Page 71 HHT’sobligationunderthiswarrantydoesnotextendtodamagesre.
Heat & Glo, a brand of Hearth & Home T echnologies 20802 Kensington Boulevard Lakeville, MN 55044 Division of HNI INDUSTRIES Heat & Glo • NorthStar • 480-1081C September 1, 2008 Page 72 CONT ACT INFORMA TION : Please contact your Heat & Glo dealer with any questions or concerns.
An important point after buying a device Heat & Glo NorthStar-BK (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Heat & Glo NorthStar-BK yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Heat & Glo NorthStar-BK - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Heat & Glo NorthStar-BK you will learn all the available features of the product, as well as information on its operation. The information that you get Heat & Glo NorthStar-BK will certainly help you make a decision on the purchase.
If you already are a holder of Heat & Glo NorthStar-BK, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Heat & Glo NorthStar-BK.
However, one of the most important roles played by the user manual is to help in solving problems with Heat & Glo NorthStar-BK. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Heat & Glo NorthStar-BK along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center