Instruction/ maintenance manual of the product BCBV36 Hearth and Home Technologies
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Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 1 Model(s): BCBV36 / BCBV36I B-V ent Gas Appliance Owner ’ s Manual Installation and Operation Installation and service of this appliance should be performed by quali fi ed personnel.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial .
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury .
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 4 B. W arranty.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 5 B. W arranty (continued).
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 6 B. T empered Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as de fi ned by the Consumer Product Safety Commission (CPSC).
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 7 2 2 Operat ing Instruc tions Glass Doors (not shown) Section 2.E. Outside Air Kit Mantel Hearth (not required) Clear Space Section 2.D. High Limit Switch Circulating Air Passageways Outside Air Kit Handle Closed Open Grate Figure 2.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 8 Clear space 3 ft (914 mm) in front of appliance C. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High tempera- tures may start a fi re. See Figure 2.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 9 H. Lighting Instructions (IPI) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer .
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 10 I. Lighting Instructions (Standing Pilot) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • If your fi replace must be deactivated for service or an extended period of time, follow the instructions below .
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 1 1 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • T urn the fi replace off and allow it to completely cool. • Clean glass doors. See Section 3.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 12 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed: Protective gloves, glas s cl ean er , d rop clot h and a stabl e work sur face. CAUTION! Handle glass doors with care. Glass is breakable.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 13 Burner Ignition and Operation Frequency: Annually By: Quali fi ed Service T echnician T ools needed: Protective gloves, vacuum cleaner , whisk broom, fl ashlight , voltmeter , indexed drill bit set, an d a manom- eter .
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 14 Noncombustible roof flashing maintains minimum clearance around pipe Ceiling Firestop on floor of attic Listed B-V ent Pipe Framing/Header (SE.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 15 B. Design and Installation Considerations Heatilator B-type vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 16 Recommended Location Marginal Location Location Not Recommended Recommended Location Multi-level Roofs Windward Leeward Location Not Recommended Figure 4.2 E. Negative Pressure W ARNING! Asphyxiation Risk! Negative pressure can cause spillage of combustion fumes and soot.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 17 In addition to these framing dimensions, also reference the following sections: • Clearances and Mantel Projections (Sections 3.C. and 3.D.) • V ent Clearances and Framing (Section 6) 39-3/4 in.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 18 1 in. (25 mm) 35-1/2 in. (902 mm) 0 in. Per V ent Manufacturer ’ Specifications 0 in. to level of hemmed top Drywall 36 in. (914 mm) Combustible Object C B A 1 in. (25 mm) Framing Clearance (see Inset 1) 1 in.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 19 1 in. (25 mm) min. to perpendicular wall A 2-3/8 in. (60 mm) min. from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular W all T op of Appliance Drywall A B Measured from top of hood (in inches) 3 - 12 13 14 15 16 17 18 13 13-3/4 14-1/2 15-1/4 16 16-3/4 17-1/2 35-1/2 in.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 20 A. V ent T ermination Minimum Clearances Gas, Wood or Fuel Oil T ermination Cap B Gas T ermination Cap ** A * * If using dec orative cap cover(s), this dis tance may need to be increased. Refer t o the installation instruc tions supplied with the decor ative ca p cover .
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 21 45° Elbow 60° Elbow Offsets exceeding 45° adapt horizontal limitations Maximum horizontal 30 ft (9.14 m) Note: Maximum horizontal distance is 50% of vertical vent height. Note: 61° to 90° elbows are not allowed.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 22 A. Pipe Clearances to Combustibles V ent clearances are per vent manufacturer ’s speci fi ca- tions. The vent MUST be Listed B-V ent pipe. W ARNING! Risk of Fire! MAINT AIN AIR space clearance to vent.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 23 Nailing T abs (both sides) The diagram shows how to properly position, level, and secure the appliance (see Figure 9.2). Nailing tabs are provided to secure the appliance to the framing members.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 24 1 0 10 Installing V ent Pipe Three tabs A. Assembly of V ent Sections This B-V ent appliance requires 5 in. B-vent double-wall pipe. Follow the pipe manufacturer ’ s installation guide- lines when installing the unit.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 25 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home T echnologies speci fi ed and approved parts.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 26 B. Standing Pilot Ignition System Wiring • The standing pilot ignition system wiring does not require a 1 10 V AC supply to operate. • A 1 10 V AC junction box MUST be installed for use with a fan or remote control.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 27 Ignitor Flame Sensor Pilot Assembly GRN ORG BLK ORG Control Box To Junction Box Battery Pack 3V Adaptor BLK BRN RED RED BLK BLU V alve Limit Switch WHT + - + - Optional SPST W all Switch OR Optional Remote WHT GRN* * GRN wire only used with optional wall switch WSK-ML T -HTL E.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 28 F . Junction Box Installation Y our appliance is supplied with a Junction Box Kit. T o operate the appliance with the supplied 3V AC transformer and/or remote control option, it is recommended that the junction box be installed and wired at this time to avoid reconstruction.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 29 Measured from top of hood (in inches) 3 - 12 13 14 15 16 17 18 13 13-3/4 14-1/2 15-1/4 16 16-3/4 17-1/2 35-1/2 in. minimum to ceiling 0 - 3 12-1/2 1 in. (25 mm) min. to perpendicular wall A 2-3/8 in.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 30 1 4 14 Appliance Setup A. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 31 G. Place the V ermiculite • Sprinkle vermiculite evenly over the areas covered by lava rock. See Figure 14.4. H. Place the Rockwool W ARNING! Risk of Explosion! Follow rockwool placement instructions.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 32 K. Air Shutter Setting The air shutter is provided in the closed position for natu- ral gas and 1/8 in. open for propane. See Figure 14.10 for location of air shutter . • Loosen the set screw .
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 33 A. Standing Pilot Ignition System 1 5 15 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 34 A. Standing Pilot Ignition System (continued) 3. (continued) C. V alve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 35 B. Intelli fi re Ignition System Symptom Possible Cause Corrective Action 1. Pilot won’t light.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 36 B. Intelli fi re Ignition System (continued) 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not occurred.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 37 1 6 16 R eference Materials 33-5/8 in. (854 mm) 36 in. (914 mm) 38-3/4 in. (984 mm) 27 in. (686 mm) 2-1/2 in. (63 mm) 7-1/4 in. (184 mm) 2 in. (51mm) 1 1-7/8 in. (302 mm) 10 in. (254 mm) 6-1/4 in.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 38 B. Service Parts List Service Parts 09/08 Service Parts Diagram Builders Choice BCBV36 Part number list on following page.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 39 Service Parts 09/08 Service Parts Diagram Builders Choice BCBV36 Standing Pilot V alve Assembly Beginning Manufacturing Date: June 2003 Ending.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 40 Service Parts 09/08 Service Parts Diagram Builders Choice BCBV36I Part number list on following page.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 41 Service Parts 09/08 Service Parts List Builders Choice BCBV36I Part number list on following page.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 42 C. Optional Components ID4 Insulated Duct UD4 Uninsulated Duct 42 in. (1067 mm) 4 in. (102 mm) i.
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 43 This page intentionally left blank..
Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 44 D. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer , please visit www .
An important point after buying a device Hearth and Home Technologies BCBV36 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hearth and Home Technologies BCBV36 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hearth and Home Technologies BCBV36 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hearth and Home Technologies BCBV36 you will learn all the available features of the product, as well as information on its operation. The information that you get Hearth and Home Technologies BCBV36 will certainly help you make a decision on the purchase.
If you already are a holder of Hearth and Home Technologies BCBV36, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hearth and Home Technologies BCBV36.
However, one of the most important roles played by the user manual is to help in solving problems with Hearth and Home Technologies BCBV36. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hearth and Home Technologies BCBV36 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center