Instruction/ maintenance manual of the product 6000G-IPI Hearth and Home Technologies
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Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 1 • DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any appliance.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: ______________.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury .
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 4 = Contains updated information. 13 Finishing A. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 52 B. Facing Material . . . . . . . . . . . . . . . . . .
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 5 B. Limited Lifetime W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 6 B. Limited Lifetime W arranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 7 B. T empered Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous loca- tions such as bathtub enclosures as de fi ned by the Con- sumer Product Safety Commission (CPSC).
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 8 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 9 Figure 2.1 General Operating Parts B. Y our Fireplace W ARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury .
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 10 D. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 1 1 I. Lighting Instructions (IPI) The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer . T o prolong battery life, remove them when using the transformer .
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 12 J. Lighting Instructions (Standing Pilot) 1. Turn of f all electric power to the appliance if ser- vice is to be performed. 2. Open control access panel. 3. Move switch to “OFF” position.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 13 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • T urn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly .
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 14 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed : Protective gloves, glass cleaner , drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 15 V enting Frequency: Seasonally By: Homeowner T ools needed: Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow , debris, etc.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 16 (Either cobrahead or SIT) PRODUCT SPECIFIC Figure 3.1 IPI Pilot Flame Patterns Figure 3.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 17 A. T ypical Appliance System NOTICE: Illustrations and photos re fl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual Figure 4.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 18 B. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 19 5 5 F raming and Clearances A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 20 B. Constructing the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 21 D. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances as speci fi ed. Framing or fi nishing material closer than the minimums listed must be constructed entirely of noncom- bustible materials (i.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 22 A. V ent T ermination Minimum Clearances Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 ......................
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 23 O N P R Q V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 6.3 Minimum Clearances for T ermination A = 12 inches................. clearances above grade, ver anda, porch, deck or balcony B = 12 inches.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 24 A. Approved Pipe This appliance is approved for use with Hearth & Home T echnologies DVP or SLP venting systems. Refer to Sec- tion 16B for vent component information. DO NOT mix pipe, fi ttings or joining methods from differ- ent manufacturers.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 25 INST ALLED HORIZONT ALL Y H 1 H 2 V 1 H 1 V 1 Figure 7.3 Figure 7.4 T op V ent - Horizontal T ermination T op V ent - Horizontal T.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 26 Figure 7.5 T op V ent - Horizontal T ermination - (continued) Three Elbows H 2 H 1 V 2 V 1 V 1 Min. H 1 Max. V 2 Min. H 2 Max. Elbow only 2 ft. 610 mm 0 in. 0 mm 1 ft. 305 mm 6 in. 152 mm 3 ft 914 mm 6 in.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 27 EXHAUST SHIELD FLUE RESTRICTOR T op V ent - V ertical T ermination No Elbow Figure 7.6 Note: If installing a vertical vent/ termination off the top of the ap- pliance, the fl ue restrictor should be used.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 28 H 1 V 1 V 2 T op V ent - V ertical T ermination (continued) Figure 7.1 1 T wo Elbows Figure 7.10 4. Center the Flue Restrictor on vent and secure in place by using two self-tapping screws (see Figure 7.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 29 Figure 7.12 T op V ent - V ertical T ermination - (continued) Three Elbows INST ALLED HORIZONT ALL Y H 1 H 2 V 1 V 2 V 1 H 1 + H 2 V 2 V 1 + V 2 Minimum H 1 + H 2 Maximum Elbow only 1 ft.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 30 Rear V ent - Horizontal T ermination Figure 7.13 Figure 7.14 No Elbow One 45º Elbow H 1 H 1 H 1 = 16 in. (406 mm) Maximum Do not use a 45º elbow in corner installations. Use two 90º elbows instead.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 31 INSTALLED HORIZONTALLY H 3 H 1 H 2 V 1 Rear V ent - Horizontal T ermination - (continued) T wo Elbows Figure 7.15 Figure 7.16 Three Elbows H 1 H 2 V 1 H 1 Maximum V 1 Minimum H 2 H 1 + H 2 Maximum 1 ft.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 32 Rear V ent - V ertical T ermination One Elbow Figure 7.17 T wo Elbows Figure 7.18 H 1 V 1 INST ALL ED HORIZONT ALL Y H 1 H 2 V 2 V 1 Minimum H 1 Maximum 6 in. 152 mm 2 ft. 610 mm 1 ft.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 33 Rear V ent - V ertical T ermination - (continued) Three Elbows Figure 7.19 Three Elbows Figure 7.20 INST ALLED HORIZONT ALL Y H 3 H 1 H 2 V 1 V 2 V 1 H 2 H 1 H 1 H 2 H 3 V 1 Minimum H 1 + H 2 + H 3 Maximum *** 8 ft.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 34 A* B* 10 in. 12 in. C D 10 in. 10 in. A. Pipe Clearances to Combustibles W ARNING! Risk of Fire! Maintain air space clearance to vent.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 35 C. Install the Ceiling Firestop A ceiling fi restop MUST be used between fl oors and attics. • DVP pipe only - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/ fl oor (see Figure 8.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 36 D. Install Attic Insulation Shield W ARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home T echnologies Inc. requires the use of an attic shield.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 37 CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 38 B. Rear V ent NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time. Figure 9.6 Fold the tabs toward the center of the seal cap (90º) and remove the insulation gasket.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 39 D. Securing and Leveling the Appliance W ARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blown- in insulation.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 40 1 0 10 Inst alli ng V ent Pi pe (D VP and SLP P ipe ) A. Assemble V ent Sections (DVP Pipe Only) Attach V ent to the Firebox Assembly Note: The end of t he pipe secti ons with the lanc ed tabs wi ll face toward the applianc e.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 41 B. Assemble V ent Sections (SLP Pipe Only) T o attach the fi rst vent component to the starting collars of the appliance: • Attach a DVP-2SL or DVP-SLP24 adapter to the starting collar of the appliance.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 42 120º Figure 10.8 Securing V ertical Pipe Sections 120º Figure 10.9 Securing Horizontal Pipe Sections E. Disassemble V ent Sections • Rotate either section (see Figure 10.10) so the seams on both pipe sections are aligned as shown in Figure 10.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 43 F . Install Decorative Ceiling Components (SLP only) A decorative ceiling thimble can be installed on a fl at ceil- ing through which the vent passes. The decorative ceiling thimble is used to cover the fi restop.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 44 G. Install Metal Roof Flashing Note : Skip this section if using the RF4-8. • See minimum vent heights for various pitched roofs (Figure 10.14) to determine the length of pipe to extend through the roof.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 45 I. Install RF4-8 The RF4-8 may be used in place of the roof fl ashing and storm collar (Sections 10.G. and 10.H.) Pipe must be supported within 12 inches of the roofline using plumbers strapping or an SLP-FS when using the RF4-8 Flashing.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 46 SCREWS CAULK STORM COLLAR (1 of 3) Figure 10.23 Figure 10.23 TERMINA TION CAP J. Install V ertical T ermination Cap • Attach the.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 47 Figure 10.25 Venting through the wall INTERIOR HEA T SHIELD OR EXTENDED HEA T SHIELD W ALL SHIELD FIRESTOP HEA T SHIELD 1-1/2 IN.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 48 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home T echnologies speci fi ed and approved parts.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 49 Figure 12.1 Ignitor Button C. Standing Pilot Ignition System Wiring • The standing pilot ignition system wiring does not require a 1 10 V AC supply to operate. See Figure 12.3 • A 1 10 V AC junction box MUST be installed for use with a fan or remote control.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 50 E. Electrical Service and Repair W ARNING! Risk of Shock! Label all wires prior to dis- connection when servicing controls. Wiring errors can cause improper and dangerous operation.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 51 G. W all Switch Installation for Fan (Optional) If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.5): • The power supply for the appliance must be brought into a switch box.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 52 1 3 13 Fi nishing A. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances as speci fi ed. Framing closer than the minimums list- ed must be constructed entirely of noncombustible materi- als (i.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 53 C. Doors Only doors certi fi ed for use with this appliance model may be used. Contact your dealer for a list of doors that may be used.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 54 A. Remove Fixed Glass Assembly See Section 14.G. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 55 F . Install the Log Assembly STEP 2. Place the metal grate on top of the burner . Position the legs of the grate into the forward set of indentations in the burner top. Make sure the grate is all the way forward.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 56 Figure 14.13 T op View Figure 14.7 T op View STEP 5. Log #3 (SRV2103-1 10): Place log #3 on top of the burner surface in front of the hump. The bottom of the log has a square groove cut through it.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 57 I. Air Shutter Setting Air shutter settings should be adjusted by a quali fi ed ser- vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 58 A. Standing Pilot Ignition System 1 5 15 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 59 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. (Continued) C. V alve. T urn the valve knob to the ON position. Place the ON/ OFF switch in the ON position.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 60 B. Intelli fi re Ignition System Symptom Possible Cause Corrective Action 1. Pilot won’t light.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 61 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but contin- ues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not occurred.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 62 1 6 16 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For framing dimensions and clearances refer to Section 5.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 63 B. V ent Components Diagrams Figure 16.2 DVP vent components 10-1/2 in. (267 mm) 10-7/8 in. (276 mm) 45 ° 7-3/8 in. (187 mm) 11-3/8 in. (289 mm) 1-1/4 in. (32 mm) 9-1/4 in. (235 mm) 13-1/4 in.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 64 DVP-HPC1 DVP-HPC2 DVP-TRAP1 DVP-TRAP2 DVP-TRAPK2 DVP-TRAPK1 DVP-TRAP Horizontal T ermination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a minimum of 1-1/2 in.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 65 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in. (625 mm) 13-1/4 in. (367 mm) RF12M Roof Flashing Multi-pak BEK Trap Ca p Brick Extension 13-3/4 in.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 66 DVP-TB1 BasementVent Cap 12 in. (305 mm) 1-1/2 in. (38 mm) 7-3/8 in. (187 mm) 14 in. (356 mm) 17-3/4 in. (451 mm) 7-1/4 in. 12 in. 305 mm (184 mm) 5-1/4 in. (133 mm) 12-1/2 in. (318 mm) DVP-TVHW VerticalTermination Cap (Highwind) PVK-80 (For use with IPI and DSI appliances only.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 67 B. V ent Components Diagrams (continued) DVP-HRC-SS DVP-HRC-ZC-SS HORIZONT AL TERMINA TION CAP 13 in. (330 mm) 15 in. (381 mm) 8-1/8 in. (206 mm) 10-7/8 in. 276 mm 10-1/2 in. 267 mm 3° 87° Effective Length 5-3/4 to 8-3/8 in.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 68 B. V ent Components Diagrams (continued) Figure 16.7 SLP Series V ent Components 8-3/4 in. 222 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 6 in. 152 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 9-7/8 in.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 69 B. V ent Components Diagrams (continued) Figure 16.8 SLP Series V ent Components SLP-SNKD Snorkel T ermination Cap SLP-TVHW V erti.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 70 C. Service Parts Part number list on following page. Service Parts Diagram 3 2 5 4 1 Log Set Assembly 10 7 9 6 11 8 Beginning Manu.
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 71 Service Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 72 Service Parts V alve Assembly Diagram/ Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 73 Standing Pilot Ignition V alve Assembly Service Parts V alve Assembly Diagram/ Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .
Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev . O • 12/08 74 D. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer , please visit www .heatnglo.
An important point after buying a device Hearth and Home Technologies 6000G-IPI (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Hearth and Home Technologies 6000G-IPI yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Hearth and Home Technologies 6000G-IPI - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Hearth and Home Technologies 6000G-IPI you will learn all the available features of the product, as well as information on its operation. The information that you get Hearth and Home Technologies 6000G-IPI will certainly help you make a decision on the purchase.
If you already are a holder of Hearth and Home Technologies 6000G-IPI, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Hearth and Home Technologies 6000G-IPI.
However, one of the most important roles played by the user manual is to help in solving problems with Hearth and Home Technologies 6000G-IPI. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Hearth and Home Technologies 6000G-IPI along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
