Instruction/ maintenance manual of the product PF 100 Harman Stove Company
Go to page of 41
R 4 SAF E T Y NOT I CE PLE AS E RE AD THIS EN T IRE MA N UA L BEFOR E Y OU I NST A LL A ND USE YOU R NEW RO O M HEA T ER. FA ILUR E TO FOLLO W INS T RU CTIONS MA Y RES UL T IN PR OPER T Y DA MA GE, BO DIL Y INJ UR Y , OR EVE N DEA T H. FOR U SE I N T HE U.
2 PF 100 Combu sti on Bl ower Combu sti on Blow er cov er Fan Control Hopper L id Latches Control Cove r 3 Speed S w itc h V i ew i ng Glass Outer Door V ent Pipe Heat Exc hanger Shaker H andle Outer .
3 PF 100 A s s e m b l y 4 Ve nt i n g 1 0 In s t a l l at i on 1 5 O p e r a t i o n 2 1 M a i n t e n a n c e 2 9 T r o u b l e s h o o t i n g 3 4 Fe e d e r P a r t s 3 5 S p e c i f ic a t i o n .
4 PF 100 V e nti ng Us e 4” pe l l et ve nt pi pe to ve nt y o ur PF 100. A co m bu st i o n bl ower i s used to e xtrac t the com - bu sti on gas e s f rom the f i rebox . Thi s crea t es a ne gati ve pressure i n t he f i rebox and a po si t i ve pressure i n the ve n t i ng sy st em as shown i n fi g.
5 PF 100 Filter B ox (Cold Air Retur n) This Edge T ow ar d Furna ce Asse mblin g Filter B o x Th e col d ai r retur n f i l t er box can be ass em bl ed w i th t h e fi l ter f ram e o n ei the r si de o r the b ack, pro- v i ded the r e i s a cc ess t o the com b usti o n b l o wer an d f l ue a rea.
6 PF 100 3. Pl ace t he f i l t er f ram e panel i n si de t he b o t t o m a nd i n si de th e sol id pa ne l corne r . See F i g . 6 f or c orne r de tai l .
7 PF 100 Fig . 8 Fig . 9 Fig . 10 5 . P l a c e t h e t o p o n t h e f i l t e r b o x a s s h o w n i n f i g u r e 8 . A t th i s ti m e al l T ek scr ew s can b e i ns erted arou n d t h e f i l ter b ox .
8 PF 100 Mounting Screw s Fig . 1 1 Fig . 13 Fig . 14 Fig . 12 Bl ow er As semb ly In sta l l th e b l ow er m ou nti n g b ra c k et s o n th e b l ow er as show n i n F i g. 1 1. 1 . In s ta l l ( 4) T e k s c re ws on ea ch s i d e w h er e s h ow n i n F ig .
9 PF 100 F ir e b ri c k Fir e bric k in stal lation -r equired Th e f i reb ri ck i s sh i pped i n t h e ash pan . It wi l l n eed t o b e pl aced on t he bri ck shel f as sh own i n Fi g. 15. I t can be i nstal l ed wi t h ei t her f ace t o t h e fi re.
10 PF 1 00 Th e m i n i m um v e n t con f i gu rat i on i s a 9 0 o or T ee on a starter col l ar and a 24” l en gt h hori z ont a l t hr o ugh an ex t eri o r wal l . A cap o r ot her bi rd screen on t he en d sh ould di rect the f l ue gass es down an d away from t he s t ructure .
11 PF 100 Fi g. 19 V e ntin g Configura tion Gr ap h V e nt in g.
12 PF 1 00 Re quir eme n ts for T er minat i ng the V enting W A R N IN G : V e n ti n g te rm i n al s m u s t n ot b e r e ce s s e d i n to a wa l l or si di n g. N OT E: On l y PL v en t pi pe w a l l pa s s-th rou gh s an d f i re st o ps shoul d be used when ven t in g t hrough co m - b us ti b l e m ate ri al s .
13 PF 100 Cle ar ances to combustibl es If in stal l i ng the fu rn ace i n a room s epara ted f rom t h e re m a i n i n g l i v i n g s pa c es , th e m i n i m um s i z e of th e roo m m u s t be no sm al l er t ha n 8’ x 8’ .
14 PF 1 00 C hi m ne y s tal l er th an 20’ ab ov e th e con n ecti on wi l l re - qui re a dr af t t es t to de term i ne i f t h e dr a f t i s t oo h i gh . Not e: The Hi gh Burn Dr af t shoul d not exceed . 85 IW C. Som e f orm of a re str i ctor pl ate m ay b e re qu i re d at th e t op o f hi gh chi m n ey s t o reduce t he dr af t .
15 PF 100 Outs ide Air O uts i de ai r i s opti on a l , al t h ou gh i t m a y b e re q ui re d by som e b ui l di ng co des. T he ben efi t of out si de ai r i s h i gh er ef f i ci e n c y an d re du c ed ve n ti n g r e s tr i ct i on s m a i n l y n oti ce d i n sm al l an d v er y t i gh t h ous e s .
16 PF 1 00 Th e W a l l Con tr ol se n ds an d rece i v es i t’ s i n f o rm a- t i o n f ro m the control b o ard through a 4 w i re Datac o m c ab l e. Th ere i s a 10 0’ l en gth o f t h i s cab l e supp l i ed wi th t he furn ace. 100’ len gt hs o f t hi s cabl e can al so be o r- de red se paratel y , part # 3-20- 02583.
17 PF 100 Th e Har ma n PF 100 m ay b e con ne cted to a ga s or oi l -f i re d c e n tra l f ur n a c e or h ea t p u m p du ct sy s tem . P ri or t o in stal l at i o n , determ i ne wh et h er al l req ui rem en ts f o r i n stal l ati on i nc l ud i n g a l l cl ea rn ace s ca n b e m et.
18 PF 1 00 A ddi ng Ai r Co ndi ti onin g to the PF 100 fur na ce . Th e PF 100 f ur n a c e ca n b e f i tted wi th a n ai r con di - ti on i n g coi l m oun ted i n th e s u pp l y ai r pl en um . The Harm an St o ve Co. i s not responsab l e f o r s i zi n g, du ct pl a c em e n t, or i n ter co n n ec ti on s .
19 PF 100 NO T E: K E E P T H E F AN / L IM IT CO N T R O L I N S T R U C T I O N S W I T H T H E O W N E R S MANUA L FOR FUTU RE REF ER ENCE. 1. Th e Fan Con t r ol m ust be pl ace d i n t h e di sc .
20 PF 1 00 Installin g Electr ical Power: T o i n sta l l pow er to th e f urn ac e f i rs t re m ov e th e cov er on th e c i rc ui t br e ak er j un c ti o n box sh own .
21 PF 100 Combu sti on Combu sti on Fan Control Hopper L id Control Cove r 3 Speed Switch V i ew i ng Glass Outer Door V ent Pipe Heat Exc hanger Outer Door Latches Filter Box Hopper The Co ntrol The cont ro l ca n be co vered as sh o wn above, o r un cov er ed as s how n a t l ef t .
22 PF 1 00 Power Light I n d i c a t e s p o w e r t o t h e c o n t r o l , a n d is al s o us e d during “T est” to c heck t he Low F uel Sensor ope ration. S tatus L ight Wi l l b e l i t i n e i t h e r automatic or serv ice mode w hen point er is not within o f f p o s i t i on b a n d e x c e p t af t er no r mal shu t d own.
23 PF 100 L OW F UEL 65 60 75 80 70 T e mperatur e Di al Low Fuel Light W a ll Con trol Th e wal l c o n t rol acts l i ke a the r m o stat, howe ve r, w h at i s ac tual l y goi n g o n i s a th erm i ster i n th e wal l con - trol i s sen di n g tem pe r atur e i nf orm ati on b ac k t o the mi - cro proces sor on the fu rna ce.
24 PF 1 00 1. T urn M ode Sele ctor to "O FF ". Th i s res e ts the c on trol i n ad di ti on to t ur ni n g i t of f . 2. F ill ho pper wi th pell ets . Wh en f i l li ng the hopper che ck f or exc ess i ve fi n es i n th e b otto m of th e h op p e r .
25 PF 100 4. If starting af ter an empty ho pper , turn F e e d A d j us t e r t o " T E ST " ( fo r o n e 6 0 sec ond c ycl e ). Thi s wil l pu rge pe l lets i nto th e aug er tu be and al so all ow y ou to c heck th e m otors f or operation .
26 PF 1 00 8. T u rn t h e T emp eratu re Dial on th e f ur nace contr ol to “ NOR MAL SETT ING” . 9. T urn M o de Selec to r to “ AUT OMA TI C” Th i s wi l l start t he l i gh t i n g process i f t h e t em per a- t ure at t he wal l control i s le ss t ha n the set t em perature on th e di al .
27 PF 100 Lighting A Fire M anu ally L i gh t i ng th e f ir e m an ua l l y wi l l n o t be ne ces s ary un l es s th e i gn i ter i n th e b ur n pot f ai l s. Fo llo w st e p s 1 th r o u g h 5 o f t h e i n s t ru ct io n s fo r au to m ati c l ig h tin g.
28 PF 1 00 1 1. T urn Mode Selector to “ SER V ICE” Th i s wi l l s tar t th e com b u s ti on b l ow er an d a l l ow th e ESP to con t rol the fi r e i n rel ati on t o t h e T em p Di al s et- t i ng 1 t hrough 7.
29 PF 100 Burn pot cleanin g: Th e b urn pot sh oul d b e cl ean ed n o l es s th an onc e a w e ek . F or b es t ope ra ti on the b ur n pot s h oul d b e c l ea n ed e v er y ti m e th e h opp er i s f i l l ed wi th pe l l ets .
30 PF 1 00 Ash Rem ova l It i s recom m en ded to rem ove the ash es wh en t he f urn ace is n ot i n o per ati on. Thi s l ess en s t h e ch an ces o f com i ng i n contact wi th hot surfa ces. A sh es ca n be r e- m ov ed wh i l e i n ope ra ti on b ut, ex t ra ca re m us t b e tak en .
31 PF 100 Cleanin g the accord ion h eat exch an ger/fireb ox : Bef o re start in g t o cle an t he i nsi d e o f t he f i rebox a re a i t i s re com en de d th at al l of t h e b af f l i n g b e re m ov ed . Star t wi th th e up pe r h eat ex ch an ge r b af f l e .
32 PF 1 00 C ombus t ion B lowe r Cl e a ning R em ov e t h e com bu s ti on bl owe r h e a t s h i el d.T h er e a re two l atch es th a t h ol d the s h i el d i n pl a c e . See F i g. 69 Fl i p the l at ches up an d pul l the s hi el d away from t he f ur n a ce .
33 PF 100 Cl ean t he f l ue o ut l et t hroat ( t hi s i s t he hol e t hat goes up i nto t he f l ue pi pe ). See Fi g. 72. Note: T he ESP pro be se ns in g t i p extends i nt o thi s sa me area . CAR E MUST BE T AKEN NOT T O DAMAGE THE ESP PROBE DURING CLEA N- IN G.
34 PF 1 00 FEEDER DOES NOT FEED 1. No pellets in hopp er . 2. Firebox draft may be to o low f o r low d raf t pressure switch in f e ed er circuit to o pe rate. Check for clos ed doors , lo ose or missing gaske t o n doors or hop pe r lid, or a f a ulty p res- sure switch.
35 PF 100 Feeder P art s.
36 PF 1 00 El ectr ical 120 V AC 60 Hz . comb ustion bl o wer 1. 4 A MP auger m o t o r .7 AM P i gni t o r el em en t 2.3 AMP contr o l board .05 AMP aux . a uger ( o pt i o na l ) .7 A MP 1000 CFM bl o wer ( sh ade pol e ) 6.5 AMP 1500 CF M b l o wer ( PSC ) 4 AMP 2000 CF M b l o wer ( PSC ) 5.
37 PF 100 Wirin g Diagram Re d W hi te Blu e Blu e O r an ge W hite-O range Blu e W h ite-Blue M AI N T E R M IN AL BL O C K CO NN E C T P O W ER H E R E ! (LOAD) (LINE) ( NEUT RAL ) Wiring Diagram.
38 PF 1 00 Ru bb er Grom m et ( 7.5’ ) Ho ppe r l i d gas ke t 0- 88 -0 02 48 Ig n i ter El em en t A s se m b l y 1- 10 -0 66 20 B urn Pot W el dm en t 1- 10 -7 34 03 Ex ch a n ge r Ba f f l e -T o.
39 PF 100 HA RM AN CENTRA L HEA T W ARRAN TY 5 YEAR LIM ITED W ARRANTY (Residen tial) 1 Y EA R LIMI TED W ARRA NTY (Co mm er cial ) Har m an Sto ve Com pan y warra n ts its cen tral heat pro d uc ts t.
40 PF 1 00 T esting Labe l.
T em p D i al Mo de Sele cto r 1 T u r e Mode S ele ctor to OFF . 2 Use s h aker h andle to cle an the heat exchanger tubes.** 3 Scr ap e the ai r holes in the burnp ot .** 4 Fill t he hopper with pelle ts. 5 T u r n Feed Adjuster t o “T est”. * 6 Check the Combustio n B low er and Feeder M ot or for oper ation.
An important point after buying a device Harman Stove Company PF 100 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Harman Stove Company PF 100 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Harman Stove Company PF 100 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Harman Stove Company PF 100 you will learn all the available features of the product, as well as information on its operation. The information that you get Harman Stove Company PF 100 will certainly help you make a decision on the purchase.
If you already are a holder of Harman Stove Company PF 100, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Harman Stove Company PF 100.
However, one of the most important roles played by the user manual is to help in solving problems with Harman Stove Company PF 100. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Harman Stove Company PF 100 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center