Instruction/ maintenance manual of the product Model G0536 Grizzly
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COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5763 PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
Table Of Contents SECTION 1: SAFETY ................................................................................................................................2 Safety Instructions For Power Tools .................................................
-2- G0536 Scroll Saw 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed.
G0536 Scroll Saw -3- 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
-4- G0536 Scroll Saw No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results.
G0536 Scroll Saw -5- We are proud to offer the Model G0536 Scroll Saw. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com- mitment to customer satisfaction.
-6- G0536 Scroll Saw Amperage Draw The Model G0536 motor is wired to operate at 110V and draw the following load: Motor Load ..........................................1.4 Amps Plug Type The Model G0536 is supplied with a NEMA 5-15 plug. DO NOT modify the plug or power cord in any way.
G0536 Scroll Saw -7- In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur- rent. This tool is equipped with a power cord that has an equipment-grounding prong.
-8- G0536 Scroll Saw Blade Tension Adjustment Knob Blade Guard Throat Plate Table Upper Arm SECTION 4: MACHINE FEATURES.
G0536 Scroll Saw -9- Figure 2. Machine features. Table Tilt Knob ON/OFF Switch Motor Variable Speed Knob Angle Scale Blade Guard Blade Dust Blower Upper Blade Holder Lower Blade Holder.
-10- G0536 Scroll Saw A. Blade Guard ..............................................1 B. Blade ..........................................................1 C. Dust Blower and Mounting Plate ................1 D. Hex Bolt and Knurled Nut .................
G0536 Scroll Saw -11- The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed.
-12- G0536 Scroll Saw Sharp edges on metal parts may cause person- al injury. Examine the edges of all metal parts before handling. This section covers the basic assembly and adjust- ment instructions needed to begin operation.
G0536 Scroll Saw -13- To install the blade: 1. Disconnect the machine from the power source. 2. Feed the blade through the table and hook into the lower blade holder as shown in Figure 6 . The blade teeth should face for- ward and down. Figure 6. Blade attached to both holders.
-14- G0536 Scroll Saw This section will cover basic scroll sawing opera- tions. Please read the remaining portion of the manual before attempting any type of operation.
G0536 Scroll Saw -15- A typical scroll saw blade will wear out in 1 ⁄ 2 to 2 hours, depending on the material cut. Blades become dull quicker when cutting thick material, plywood, laminates, hardwoods and metal. To change the blade: 1. Disconnect the machine from the power source 2.
-16- G0536 Scroll Saw Miter gauges and fences are not effective on scroll saws because most scroll saw blades are narrow and tend to follow the grain of the wood. Freehand cutting allows the operator to compen- sate for blade drift. To make a straight cut: 1.
G0536 Scroll Saw -17- Bevel cuts can be used for miters, cope joints, and making relief or recessed projects. To make a bevel cut: 1. Draw your pattern as described in the previ- ous sections.
-18- G0536 Scroll Saw Always disconnect power to the machine before performing main- tenance. Failure to do this may result in serious personal injury. ! Regular periodic maintenance on the Model G0536 will ensure optimum performance. Make a habit of inspecting the machine each time you use it.
G0536 Scroll Saw -19- Lubricate the upper and lower arm bushings with light machine oil once a month or after 50 hours of use. To lubricate the bushings: 1. Disconnect the machine from the power source. 2. Remove the upper arm guard. 3. Lay the machine on its side.
-20- G0536 Scroll Saw Always disconnect power to the machine before performing ser- vice adjustments. Failure to do this may result in serious personal injury. ! This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine.
G0536 Scroll Saw -21- This section contains the following subsections for the Model G0536: aftermarket accessories, data sheets, parts diagrams and list, troubleshoot- ing, and warranty/return information. If you need parts or help in assembling your machine, or if you need operational information, call the service department at (570) 546-9663.
-22- G0536 Scroll Saw.
G0536 Scroll Saw -23- 1 PB10M Hex Bolt M6-1 x 25 2 PLW03M Lock Washer 6mm 3 P0536003 Warning ID Label 4 P0536004 Lower Base 5 P0536005 Left Cover 6 PS09M Phlp Hd Scr M5-.8 x 10 7 P0536007 Pillar Body 8 P0536008 Pin Shaft 9 P0536009 Pin Shaft 10 PS12M Phlp Hd Scr M3-.
-24- G0536 Scroll Saw Design Type .................................................................................................. Bench Model Overall Dimensions: Table ................................................................................
G0536 Scroll Saw -25- SYMPTOM Blade won’t stay on layout line. Excessive blade break- age. Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows or stalls when operating.
-26- G0536 Scroll Saw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly Model G0536 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly Model G0536 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly Model G0536 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly Model G0536 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly Model G0536 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly Model G0536, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly Model G0536.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly Model G0536. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly Model G0536 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center