Instruction/ maintenance manual of the product H8191 Grizzly
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MO DE L H8 1 9 1 36 0 0 PSI DIE SE L P RE SSU R E W A SHE R O WNER'S M ANU A L COPYRIGHT © AUGUST , 2007 BY GRIZ ZL Y INDUSTRIAL , INC. W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE R EPROD UCE D I N ANY S HAPE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I ND UST RIA L , INC .
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INTRODUCTION ............................................................................................................................... 2 Foreword ...................................................................................................
-2 - H81 9 1 36 00 PSI Diesel Pressure Washer INTR O DU CTION F ore w or d We are proud to offer the Model H8191 9HP 3600 PSI Diesel Pressure Washer. This machine is part of a growing Grizzly family of fine power tools .
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -3 - .
- 4- H81 9 1 36 00 PSI D iesel Pressure Washer Figure 1. General component identification A. Electric Start Switch B. Spray Gun Nozzles C. Spray Gun D. High Pressure Hose E. Fuel Tank F. Speed Control General Id en tif ic ati on A L B C D E F G H I J K G.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -5 - Safe t y Ins tru ctio ns fo r M ac h inery .
- 6 - H8 1 91 3 60 0 PS I Diesel Pressure Washe r .
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 7 - A dd iti on al Safe t y Inst ru ctio ns for P ress ure W asher s 6. C HANGI NG NOZZ LES. Be sure to release wat er pressure be fore changing no zzles, or per forming any ser vice or maintenance , to reduce the risk of fluid injection injur y .
-8- H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r Th is ma chi ne p re se nt s se ri ou s inj ur y h a z ar ds to untraine d us ers. Re ad through this entire manu - al to b ecome familiar with the controls and op era - tions before star ting the machine ! SE CTION 2 : SETU P Y our machine was carefully packa ged for saf e transpor tation.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -9 - Figure 3. Model H8191 accessory inventory. A B C D H81 91 Acces sory Inventory ( Figure 3 ) Qt y A . Chemical Hose ........................................... 1 B. Chemical Filter .....................
- 1 0 - H8 1 91 3 60 0 PS I Diesel Pressur e Washer SE CTION 3 : OP ERA TIONS A . Wat er Pr essure Adjustment Knob B. Chemical Injection Por t C. Pump Ou tput P or t D. Pump Input Port E . F uel V alve F . Speed Control Lev er G. Compression Release Le ver H.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 1 1 - Brea k - In The first 20 hours of operation is considered t he break -in period. Be sure to follow the maint enance schedule on Page 1 6 af ter 20 hours of use.
- 1 2 - H8 1 9 1 360 0 PSI Diesel Pressure Washe r 4. Release the quick connect coupler, then twist and pull the nozzle to make sure it is secure in the coupler. Always double-check coupler connections on all fittings. Improperly connected fittings can blow apart under pressure, causing severe personal injury or equipment damage.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 1 3- NOTICE Chemicals lef t in the pres sure washer can damage th e pump and v oid the warrant y . Alwa ys rinse the un it thoroughly by running clean water through the chemic al hose after using ch emicals or cleaning solvents.
- 1 4 - H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r Spra y Gun Lock The spray gun has a loc k out lever that can be engaged to prev ent accidental di scharge. This fea ture is especially useful when c limbing up a ladder or doing any work t hat mig ht accidentally discharge the spray gun.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 1 5- 11. Allow the motor to run for at least two minutes to achieve normal operating temperature, then set the speed control lever to the desired speed. NOTICE Never allow the motor to run for mor e tha n five m inute s w itho ut pulling th e t rigg e r on t he sp ray gun to rele ase water .
- 1 6- H 8 1 91 3 600 PSI Diesel P ressure W asher SE CTION 4 : A CC E SSO RIE S H81 1 8 — Spot Sand blaster This spot sandblaster is the quickest, cleanest wa y to remove rust sp ots, peeling paint, or sur face bl emi she s w it hou t d ist ur bin g t he sur rou ndi ng area.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 1 7 - SE CTION 5 : MA INTEN ANC E For optimum per formance from your machine, follow this maint enance schedule and refer to an y specific instru ctions given in t his se ction. Sched ul e Always release water pressure and allow engine to cool before performing any service or maintenance.
- 1 8- H81 91 3 60 0 PS I Diesel Pressure Washe r General Main te nance Before each use, pe rform the followi ng gen eral maintenance t asks: 1. Check the engine oil and fuel level 2. Check the engine for cracked fuel lines, loose bolts, and any other excessively worn or damaged parts.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 1 9 - 6. Tighten the dipstick/oil cap. 7. Dispose of the used oil in accordance with local regulations. Figure 21. Correct engine oil level on the dipstick. P um p Oi l Cha nge Replace the pump oil on ce after 20 hours, and then regularly e very 1 00 hours or 3 months.
-20- H 8 1 91 3 600 PSI Diesel P ressure W asher Ai r F il ter S er v ice Clean t he outer air filter element after e very 20 hours or 1 month (mo re frequently in harsh condi - tions). T o cl ean the outer air filter elem ent : 1. FOLLOW SHUTDOWN PROCEDURE AND ALLOW ENGINE TO COOL! 2.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 21 - F uel Fi l ter Ch ange Refe r to the par t break down on Page 27 for identi- fication of components in the following steps. T o cha nge the fuel filter : 1. FOLLOW SHUTDOWN PROCEDURE AND ALLOW ENGINE TO COOL! 1.
-22- H8 1 9 1 36 00 PSI D iesel Pressure Washer Symptom Possible Cause Solution Engin e wo n't st ar t. 1. No fuel. 2. Cold weather has made fuel and oil overly adhesive. 3. Fuel valve is closed. 4. Air filter is clogged. 5. Water pressure has built up in the pump.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -23- P um p P ar ts Brea k do wn .
-2 4- H 8 1 91 36 00 PSI Diesel P ressure W asher REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSB20M CAP SCREW M5-.8 X 14 43 PH81910043 VALVE JACKET WATER RETURN 2 PH81910002 OIL GAUGE 44 PH819100.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -25- .
-26- H81 9 1 36 00 PSI D iesel Pressure Washer En gi ne C yl i nder Head Pa r ts Break do wn .
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 27 - En gi ne P ist on and Cran k P ar ts Break do wn .
-28- H8 1 9 1 360 0 PSI Diesel Pressure Washe r En gi ne F u el T an k Pa r ts Break do wn .
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -29- En gi ne Lu bri cat ion / Sp eed P ar ts Brea k do wn .
-3 0 - H8 1 91 3 60 0 P SI Diesel Pressur e Washe r En gi ne Recoi l Star ter Pa r ts Break do wn .
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -3 1 - En gi ne Ai r Fi lt er , Muffler , and F u el Pu mp P ar ts Brea k do wn .
-32- H8 1 91 3 60 0 PS I Diesel Pressure W asher En gi ne Electr ic St art P ar ts Brea k do wn REF PART # DESCRIPTION REF PART # DESCRIPTION 801 PH81910801 BATTERY 808 PH81910808 WIRING HARNESS 802 PH81910802 CAP SCREW M5-0.8 X 13 809 PH81910809 FUSE 803 PN06M HEX NUT M5-.
H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -33 - F rame and Hardw are Pa r ts Break do wn REF PART # DESCRIPTION REF PART # DESCRIPTION 901 PH81910901 SPRAY GUN BRACKET 911 PH81910911 15 DEGREE NOZZLE 902 PW01M FLAT WASHER 8MM 912 PH81910912 25 DEGREE NOZZLE 903 PN03M HEX NUT M8-1.
-3 4- H81 91 3 60 0 PS I Diesel Pressure Washe r Mach i ne Lab el s Break dow n Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine.
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Grizzly Industrial, Inc. warrants ev er y product i t sells for a period of 1 year to t he orig inal purchaser from the date of purchase. This warranty does not ap ply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly H8191 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly H8191 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly H8191 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly H8191 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly H8191 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly H8191, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly H8191.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly H8191. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly H8191 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
