Instruction/ maintenance manual of the product H7583 Grizzly
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T EN ONIN G JIG MODE L H7 58 3 INST R UC TIO N MA NU A L COPYRIGHT © MA Y , 200 5 BY GRIZZL Y IN DUSTRIAL, IN C. REVIS ED DECEMBER , 20 07 (JB) W A RN ING : NO POR TI ON OF TH IS MA NUAL MA Y BE RE PROD UCED I N A NY SHA PE OR FORM WI TH OUT TH E W RI T TEN APPROV A L O F G RI ZZ L Y IN DU STR IAL , I NC.
W A R N I N G Som e dus t cr ea t ed b y po w er s an ding , sa wi ng, gri nd - in g, dril lin g, an d oth er const ruction activi ties con tai ns che mica ls kno wn t o the Sta t e of C alif or ni a to cau se cance r , bi r th de fects or o the r rep roducti v e ha rm.
T able of Con ten ts INTRODUCTION ............................................................................................................................... 2 Foreword ..............................................................................
-2 - H7 58 3 T enoning Jig Customer Ser vice #: (57 0) 546 - 966 3 • T o Order Call: (80 0) 523- 4 7 77 • F a x #: ( 800 ) 438 -59 0 1 MA CHINE D A T A SHEE T Cap acit ies : Ma ximu m Cl ampi ng C apaci ty .........................................
H7 58 3 T enoning Jig -3 - Identi fic at io n A. Adjustable Clamp Assembly B. Back Stop C. Clamp Slide Lock Bolt D. Clamp Crank E. Clamp Slide Lock Bolt F. Back Stop Positive Stop G. Base Lock Lever H. Micro Adjustment Lock Knob I. Major Adjustment Sleeve J.
- 4- H7583 T enoning Jig 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO N OT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
H7 58 3 T enoning Jig -5 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
- 6 - H7 583 T enoning Jig Safe t y Instr ucti ons fo r the T en on in g Jig 7. ADJUSTING JIG. Unplug the table saw before installing or adjusting the jig, saw, or workpiece. 8. TENON MATERIAL SELECTION. Select clean tenon locations that are low in mois - ture content, and use workpieces that are free of knots, staples, nails, and imbedded stones.
H7 58 3 T enoning Jig - 7 - The Model H7583 was c are fully packed when it left our warehouse . If y ou discove r the machine is damaged af ter y ou have signed for deliv er y , please i mmediately c all Customer Ser vice at ( 5 7 0 ) 546- 9 663 for advice.
-8- H7 58 3 T enoning Jig The unpaint ed sur faces ar e coated wit h a wax y oil to protect them from corrosion during ship - ment. Remove this protective coating wit h a sol - ven t cleaner or citrus -based degreaser such as Grizzly’ s G7 89 5 Degreaser .
H7 58 3 T enoning Jig -9 - Figure 2. Partial assembly. In t his proc edure you will assemble the tenoning jig. T he guid e bar is initially in p osition on the jig for jig use on a right-tilting table saw . If you nee d to use the jig on a lef t-tilting table saw , go to Jig Setup for a Lef t- Tilt T a ble Saw on Pag e 10 .
- 1 0 - H7 583 T enoning Jig Figure 7. Guide bar locations. Button Head Screw Left-Tilt Saw Location Right-Tilt Saw Location Ji g S et up for a Lef t- Ti lt T able S a w In this procedure y ou will part ially dissemble the tenoning jig and r eassemble it for use o n a le f t-tilt - ing table saw .
H7 58 3 T enoning Jig - 1 1 - Figure 8. Miter slot guide bar. Guide Bar In this proce dure y ou will adjust the guide bar so there is minimal play b etween t he miter slot and guide bar . The jig must slide in the miter slot with - out side-to -side play or tilt.
- 1 2- H 7 583 T enoning Jig Figure 10. Blade clearance adjustment. Figure 11. Blade parallelism. Jam Nut and Positive Stop In this procedure you will adjust the work sup por t plate parallel and 1 ⁄ 8 " a way from t he edge of t he saw bla de.
H7 58 3 T enoning Jig - 1 3 - 10. Rotate the micro-adjustment knob until the major adjustment sleeve extends 1 1 ⁄ 2 " out of the jig, or approximately halfway between the knob and the side of the jig (see Figure 12 ). Note: The major adjustment sleeve allows for quick adjustment of the jig positioning.
- 1 4- H7 583 T enoning Jig Damag e to your eyes, lungs, an d e ars could result from using this jig without pro per protect iv e gear . Alway s wear safet y glasses , a respirator , and hearing protection when oper ating ma chinery . Lo o se ha ir an d c lo th - ing could g et c aught in machiner y and cause s eri - ous pe rsonal injury .
H7 58 3 T enoning Jig - 1 5 - 2. Plane a wood base stop to the thickness of the tenoning jig base, and mount it to the front of the table saw as shown in Figure 17 . The base stop prevents cut off pieces getting trapped between the saw blade and the work support plate.
- 1 6 - H7 5 83 T enoning Jig MAKE SURE the blade clearance is adjusted correctly! DO NOT adjust the work support plate any closer than 1 ⁄ 8 " from the saw blade.
H7 58 3 T enoning Jig - 1 7 - Figure 22. First structural cheek cut. B. Cutt ing Ten on Chee ks: The tenon uses two st yles of cheeks, structural and cosmetic. In this procedure you will cut the structural cheeks first, t hen t he co smetic c heeks. 1.
- 1 8 - H7 583 T enoning Jig Figure 26. Cutting the shoulder. C. Cutt ing Ten on Shou lde rs : The final set of cuts are two struc tural shoulder cuts and t wo cosmetic shoulder c uts. In this procedure you will complete the tenon by using the tab le saw fence, a stop blo ck clam ped to the fence, the saw miter gauge, and the base stop .
H7 58 3 T enoning Jig - 1 9 - Alwa ys disconn ect power to t he m ac hin e b ef or e per forming maintenance. Failure to do this may result in serious person - al injury . L ubr ica tio n Cleaning the Mod el H7583 is relatively easy . V acuum ex ces s wood chips and saw dust, and wipe off the remaining dust with a dr y cloth.
-20- H7583 T enoning Jig .
H7 58 3 T enoning Jig - 2 1- P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH7583001 LOCK LEVER M8-1.25 34-3 PH7583034-3 FLAT HD SCR 1/4-28 X 5/16 2 PW01M FLAT WASHER 8MM 35 PH7583007 HANDLE M10-1.5 X 20 3 PH7583003 STUD M8-1.25 X 55 36 PSB64M CAP SCREW M10-1.
-22- H 7583 T enoning Jig Grizzly Industrial, Inc. warran ts ev er y produc t it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects d ue direc tly or indirectly to misuse, abuse, negligence, accidents, repairs or altera t ions or lack of maintenance.
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An important point after buying a device Grizzly H7583 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly H7583 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly H7583 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly H7583 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly H7583 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly H7583, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly H7583.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly H7583. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly H7583 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center