Instruction/ maintenance manual of the product G8622 Grizzly
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COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. OCTOBER, 2002. PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
G8622 Tilting Spindle Sliding Table Shaper -1- Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ..................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS ...............
-2- G8622 Tilting Spindle Sliding Table Shaper Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
G8622 Tilting Spindle Sliding Table Shaper -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate.
-4- G8622 Tilting Spindle Sliding Table Shaper 1. NEVER ALLOW YOUR HANDS to come within 12 inches of the cutters. Never pass your hands directly over or in front of the cutter. 2. BLIND CUT WHENEVER POSSIBLE. This keeps the knives on the underside of the workpiece and provides a distance guard for the operator.
G8622 Tilting Spindle Sliding Table Shaper -5- SECTION 2: CIRCUIT REQUIREMENTS Figure 1. 220V Single-Phase 220V Operation The Model G8622 Shaper is furnished with a 3450 R.P.M., 5 H.P., Single-Phase 220V motor, push-button ON/OFF magnetic starter switch, FORWARD/REVERSE switch and a cord set.
-6- G8622 Tilting Spindle Sliding Table Shaper We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better.
G8622 Tilting Spindle Sliding Table Shaper -7- SECTION 3: GENERAL INFORMATION Grizzly Industrial, Inc. is proud to offer the Model G8622 Shaper. This shaper is part of Grizzly’s growing family of fine woodworking and metal- working machinery.
-8- Unpacking The Model G8622 Shaper is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier.
G8622 Tilting Spindle Sliding Table Shaper -9- Figure 4. Shaper hardware. In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedien- cy, replacements can be obtained at your local hardware store.
-10- G8622 Tilting Spindle Sliding Table Shaper Site Considerations FLOOR LOAD Your Model G8622 Shaper represents a moder- ately large weight load in a small footprint. Most commercial shop floors will be adequate for the 770 lb. weight of the Model G8622.
G8622 Tilting Spindle Sliding Table Shaper -11- SECTION 4: ASSEMBLY Beginning Assembly Most of your Model G8622 Shaper has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps.
-12- G8622 Tilting Spindle Sliding Table Shaper Spindles The Model G8622 comes with 1 1 ⁄ 4 ", 1", & 3 ⁄ 4 " spin- dles like those in Figure 6 . The spindles must be inserted correctly and remain stable in order to produce quality work.
G8622 Tilting Spindle Sliding Table Shaper -13- Handles Figure 9. Slide bar into guide shaft. Figure 11. Thread round knobs onto bar. Figure 12. Installing wheel onto adjustment guide. Figure 10. Tightening setscrew with hex key. The guard adjuster is used to secure the guard to the table and to allow the guard to be loosened for adjustment.
-14- G8622 Tilting Spindle Sliding Table Shaper Guard Fence Assembly To mount the fence brackets to the guard body: 1. Make sure all rust protective grease has been removed from the fence pieces. Insert the adjustment shaft into the fence bracket as shown in Figure 15 .
G8622 Tilting Spindle Sliding Table Shaper -15- Guard Cover Figure 18. Guard cover. To install the wood facing: 1. Secure the wooden fence pieces (as shown in Figure 17 ) with the 5 ⁄ 16 ''-18 x 1'' Phillips ® head screws, washers, and hex nuts provid- ed.
-16- G8622 Tilting Spindle Sliding Table Shaper Figure 19. Hold-downs on workpiece. Figure 20. Installing the push shaft. Figure 21. Installing the miter gauge. Hold-Downs Miter Assembly Hold-downs are used to hold the workpiece flat on the table and snug against the fence as shown in Figure 19.
G8622 Tilting Spindle Sliding Table Shaper -17- Figure 22. Installing the adjustable handle. Figure 23. Installing the pointer. 4. With the provided washer, thread the adjustable handle through the miter gauge and into the table as shown in Figure 22 .
-18- G8622 Tilting Spindle Sliding Table Shaper Pulleys & V-Belt SECTION 5: ADJUSTMENTS Improper pulley alignment sharply reduces the effectiveness of power transmission and belt life expectancy. To align the pulleys: 1. Remove the motor cover from the back of the shaper cabinet to expose the motor and pulleys.
G8622 Tilting Spindle Sliding Table Shaper -19- Speed Changes The Model G8622 Shaper is equipped with a V- belt drive system that controls the speeds. To change spindle speeds: 1. Unplug the machine. 2 . Loosen the two motor plate bolts and slide the motor toward the spindle assembly.
-20- G8622 Tilting Spindle Sliding Table Shaper Figure 29. Setting the miter gauge pointer. Setting Miter Gauge You will need to square the miter gauge each time it is removed from the table. To do this: 1 . Ensure that the fence halves are aligned and that the miter assembly is correctly assem- bled.
G8622 Tilting Spindle Sliding Table Shaper -21- Never adjust the spindle tilt when the shaper is running. The cutterhead may come in contact with the table or table insert and break apart, throwing shards of metal through the air. These metal chunks will be flying extremely fast and could cause death or severe injury.
-22- G8622 Tilting Spindle Sliding Table Shaper Never use the Model G8622 for applications other than those for which it was intended. DO NOT overload the machine or use excessive force when shaping materials. Severe personal injury, damage to the machine, or damage to your workpiece could occur.
G8622 Tilting Spindle Sliding Table Shaper -23- SECTION 6: OPERATION Figure 32. Control panel. Rotation Your shaper is equipped with a forward and reverse switch as shown in Figure 32. In many instances, it will be necessary to flip the cutter over and reverse the cutter rotation.
-24- G8622 Tilting Spindle Sliding Table Shaper Table Lock The sliding table works with the clamping miter gauge to allow you to secure your workpiece to the table and to make cuts by sliding the table. This feature greatly increases operator safety because it keeps hands away from the cutter- head during crosscuts.
G8622 Tilting Spindle Sliding Table Shaper -25- The fence assembly is a two-piece, independent- ly adjustable system. When removing material from the whole face of your workpiece, the out- feed fence can be adjusted to provide support for the workpiece as it passes over the cutter.
-26- G8622 Tilting Spindle Sliding Table Shaper 4. Loosen the mounting screws on the fence faces and set the face ends to barely clear the cutter. This allows the maximum support possible for the workpiece while passing the cutter. Remember to tighten the wood facing before starting the shaper.
G8622 Tilting Spindle Sliding Table Shaper -27- Figure 41. Rub collar installed above cutter. Figure 42. Rub collar between two cutters. 3. Between two cutters: Using a rub collar between two cutters, as in Figure 42 , has the distinct advantage of performing two cuts at once or eliminating the need to change cutters for two different operations.
-28- G8622 Tilting Spindle Sliding Table Shaper Workpieces must be solid, stable, and secured to the jig; or kickback may occur, causing personal injury. When making a pattern jig here are a few things to consider: 1. Build your jig from a material that will smoothly follow the rub collar or fence.
G8622 Tilting Spindle Sliding Table Shaper -29- Freehand Shaping About starting fixtures: The purpose of the starting fixture is to support the workpiece during the beginning of the cut.
-30- G8622 Tilting Spindle Sliding Table Shaper The miter fence can be adjusted by loosening the two bolts that hold it to the miter gauge and then sliding it in the desired direction. The support fence slides up and down the miter fence and can be locked to hold the back of the workpiece in place.
G8622 Tilting Spindle Sliding Table Shaper -31- Regular periodic maintenance on your Model G8622 ensures its optimum performance. Make a habit of inspecting your shaper each time you use it. Check for the following conditions and repair or replace when necessary.
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G8622 Tilting Spindle Sliding Table Shaper -33- SECTION 8: CLOSURE The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G8622 Tilting Spindle Sliding Table Shaper.
-34- G8622 Tilting Spindle Sliding Table Shaper Design Type ...................................................................................................... Floor Model Overall Dimensions: Fixed Table ............................................
G8622 Tilting Spindle Sliding Table Shaper -35-.
-36- G8622 Tilting Spindle Sliding Table Shaper.
G8622 Tilting Spindle Sliding Table Shaper -37-.
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G8622 Tilting Spindle Sliding Table Shaper -39-.
-40- G8622 Tilting Spindle Sliding Table Shaper 056 P5913Z056 BASE GEAR SHAFT 058 P5913Z058 BAR LOCK 059 P5913Z059 HAND WHEEL 060 P5913Z060 KNOB 061 P5913Z061 PIN 062 PN05 HEX NUT 1 ⁄ 4 "-20 06.
G8622 Tilting Spindle Sliding Table Shaper -41- 108 P5913Z108 SPINDLE 1 1 ⁄ 4 " 109 P5913Z109 SHAFT 110 P5913Z110 KEY 111 P5913Z111 HEX NUT 3 ⁄ 4 " (L.
-42- G8622 Tilting Spindle Sliding Table Shaper Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8".
FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_____________________________.
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An important point after buying a device Grizzly G8622 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G8622 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G8622 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G8622 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G8622 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G8622, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G8622.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G8622. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G8622 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
