Instruction/ maintenance manual of the product G1128 Grizzly
Go to page of 39
POWER FEEDER MODEL G1128 AND MODEL G1129 INSTRUCTION MANUAL COPYRIGHT © 1995 BY GRIZZLY IMPORTS, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC. REPRINTED MARCH, 1997.
-B- G1128/G1129 Power Feeders WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
G1128/G1129 Power Feeders -1- Table Of Contents PAGE 1. SAFETY ....................................................................................................................2 SAFETY RULES FOR POWER TOOLS .........................................
-2- G1128/G1129 Power Feeders WARNING: For Your Own Safety Read Instruction Manual Before Operating Power Feeder Safety Instructions For Power Tools These safety rules cannot cover every situation in a workshop. Consider your conditions when setting up or operating your power feeder.
G1128/G1129 Power Feeders -3- Additional Safety Instructions For Power Feeders 18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checke.
-4- G1128/G1129 Power Feeders Figure 1. Recommended receptacle. 220V Operation The G1128 and G1129 is supplied with a 220V only motor. The 1 ⁄ 2 HP motor on the G1128 will draw roughly 4 amps.
G1128/G1129 Power Feeders -5- We are proud to introduce the Model G1128 and G1129 Power Feeders. These power feeders are part of a growing Grizzly family of fine woodwork- ing tools.
-6- G1128/G1129 Power Feeders Unpacking The G1128 Power Feeder is shipped from the factory in a carefully packed carton. The G1129 is shipped in two cartons. If you find the machine to be damaged after you’ve signed for delivery and the truck and driver are already gone, you will need to file a freight claim with the carrier.
G1128/G1129 Power Feeders -7- Clean up The columns and other unpainted parts of the Model G1128/G1129 are coated with a waxy oil that protects them from corrosion during ship- ment. Remove the protective coating with miner- al spirits and paper towels.
-8- G1128/G1129 Power Feeders WARNING: DO NOT ATTEMPT TO OPERATE THE POWER FEEDER UNTIL IT IS PERMA- NENTLY MOUNTED TO THE TABLE TOP! MOUNTING THE POWER FEEDER TO YOUR MACHINE WILL MAKE IT TOP HEAVY. SECURELY ATTACH YOUR MACHINE TO THE FLOOR OF YOUR SHOP.
G1128/G1129 Power Feeders -9- Figure 2. Height Adjustment Wheel Shaft Coupler Horizontal Shaft Vertical Shaft Pivot Joint Assembly Base.
-10- G1128/G1129 Power Feeders Figure 3. Roller Placement SECTION 5: ADJUSTMENTS Your power feeder will operate best if the rollers are properly placed and their speed is correct for the job.
G1128/G1129 Power Feeders -11- Figure 6. 2. Loosen the lock handles on the pivot joint assembly. 3. Rotate head to the desired position. 4. Adjust the height and distance from the fence.
-12- G1128/G1129 Power Feeders Figure 7. Table Saw Adjustments: Pinching, binding and blade height are issues of concern when using the power feeder with a table saw. If you are ripping boards 4" or wider , place the power feeder between the fence and blade with the rollers turned slightly toward the fence.
G1128/G1129 Power Feeders -13- 4. Remove the hex nuts and washers which hold the drive gears in place. Figure 9. 5. Remove the existing gears and replace with the new gears.
-14- G1128/G1129 Power Feeders G1129 Feed Rates The optimum feed rate for the power feeder will depend on the thickness of the material to be cut, the hardness of the workpiece, the speed of the cutting tool and number of teeth, tool shape etc. Generally, the following rules can be followed with a good level of success.
G1128/G1129 Power Feeders -15- SECTION 6: OPERATIONS Before you test your Power Feeder, give it a quick inspection. 1. Are all fasteners tight? 2. Are the mounting bolts secured to the machine table top? 3. Is the power feeder oriented properly for the type of job you will do? 4.
-16- G1128/G1129 Power Feeders Operation 1. Choose the feed rate at which to operate your power feeder. The speed of the wheels will have a large impact on how well your table saw or shaper will perform. 2. Orient your power feeder depending on your job.
G1128/G1129 Power Feeders -17- SECTION 7: MAINTENANCE Gearbox Lubrication The internal gearbox oil should be drained and replaced after every 500 hours of operation. A drain plug at the top of the wheel housing pro- vides access for removal of old oil.
-18- G1128/G1129 Power Feeders The following pages contain general machine data, parts diagrams/lists, trouble shooting guide and Warranty/Return information for your Model G1128/G1129 Power Feeder.
G1128/G1129 Power Feeders -19- MACHINE DATA GRIZZLY MODEL G1128/G1129 Power Feeder Model: .................................................................................... G1128 .......................................... G1129 Overall Dimensions: Height (w/handle) .
54 61 66 57 65 67 68 69 70 27 71 72 56 73-2 71 27 70 69 68 67 57 66 65 55 59 59 71 72 27 60 60 55 59 50B 52 9 23 11 9 22 22 21 10-1 53-1 51-1 18 19 20 76 54 48 19 20 53B 12 9 16 55 70 69 68 67 57 56 6.
REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -21- 05 P1128005 FRAME 07 P1128007 OIL CAP 08 P1128008 O-RING 09 P1128009 BUSHING 10 P1128010 WORM GEAR SHAFT 10-1 P1128010-1 SHAFT 11 P1128011 WORM GEAR 30T 12 PR10M SNAP RING 22mm 14 P1128014 O-RING 15 P1128015 COVER 16 PFH05M FLAT HD SCR M5-0.
-22- G1128/G1129 Power Feeders 1 3 2 7 5 6 4 7 7 4 5 3 6 8 2 1 10 11 9 20-5 38-1 26-1 20-4 20-3 20-2 21 22 25 24 9 10 11 8 19 19 20-5 20-4 20-3 20-1 20-2 22 21 22 23 28 20 29 16 20-5 20-4 20-3 20-1 27.
REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -23- 01 P1128101 HANDLE ASSEMBLY 02 P1128102 HAND WHEEL 03 PRP31M ROLL PIN 6 x 36 04 P1128104 BUSHING 05 P6202 BEARING 6202 - 2RS 06 P1128106 SPACER 07 PSS02M SET SCREW M6 - 1.
-24- G1128/G1129 Power Feeders.
REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -25- 010 P1128101 HANDLE ASSEMBLY 020 P1128102 HAND WHEEL 021 P1128021-1 HAND WHEEL 030 PRP31M ROLL PIN 6 x 36 040 P1128104 BUSHING 050 P1128050 BUSHING 060 P1128060-1 COLUMN CAP 070 PSS04M SETSCREW M6-1.
-26- G1128/G1129 Power Feeders 17 21 16 20 18 15 19 3 7 1 11 22 23 2.
REF# PART# DESCRIPTION G1128/G1129 Power Feeders -27- 01 P1128201 FAN COVER 02 PS18 PHLP HD SCRW 10 - 24 x 1 ⁄ 4 " 03 P1128203 FAN 07 P1128207 MOTOR 11 P1128211 SEAL 15 P1128215 FORWARD/REVERSE SWITCH 16 P1128216 OUTER COVER 17 P1128217 SCREW 18 PS21M PHLP HD SCRW M4 - 0.
73 74 75 72 56 70 67 69 68 68 70 71 56 72 73 75 74 75 74 73 72 56 71 60 59 56 45 71 69 67 60 59 55 59 55 56 57-1 66 20 57-1 56 61 70 68 69 67 57-2 66 20 7 8 11 10 23 54 22 21 53B 49 52 9 13 12 47 50A .
REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -29- G1129 Gear Box 05 P1129005 FRAME 06 PSS04M SET SCREW M6 - 1.0 x 12 07 P1128007 OIL CAP 08 P1128008 O-RING 09 P1129009 BUSHI.
-30- G1128/G1129 Power Feeders 25 24 26 28 29 27 29 15 30 31 14 13 27 3 26 21 21 21 20 20 22 22 22 23 32 35 35 18 34 34 12 20 7 7 4 8 5 3 6 2 1 21 22 20 1 2 4 17 11 16 10 9 26-2 26-1 20-5 26 20-4 20-3.
REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -31- 01 P1128101 HANDLE ASSEMBLY 02 P1128102 HAND WHEEL 03 PRP31M ROLL PIN 6 x 36 04 P1128104 BUSHING 05 P6202 BEARING 6202 - 2RS 06 P1129106 SPACER 07 PSS02M SET SCREW M6 - 1.
-32- G1128/G1129 Power Feeders.
REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -33- 010 P1128101 HANDLE ASSEMBLY 020 P1128102 HAND WHEEL 021 P1128021-1 HAND WHEEL 030 PRP31M ROLL PIN 6 x 36 040 P1128104 BUSHING 060 P1128060-1 COLUMN CAP 070 PSS04M SETSCREW M6-1.
-34- G1128/G1129 Power Feeders 17 21 16 20 18 15 19 3 7 1 11 22 23 24 2.
REF# PART# DESCRIPTION G1128/G1129 Power Feeders -35- 01 P1129201 FAN COVER 02 PS17M PHLP HD SCRW M4 - 0.7 x 6 03 P1129203 FAN 07 P1129207 MOTOR 1 HP 11 P1129211 SEAL 30-52-10 15 P1129215 F/R SWITCH 16 P1128216 OUTER COVER 17 P1128217 SCREW 18 PS21M PHLP HD SCRW M4 - 0.
-36- G1128/G1129 Power Feeders CORRECTIVE ACTION 1. Check power line for proper voltage. 2. Inspect all lead connections on motor for loose or open connections. 1. Inspect cord or plug for damaged insulation and shorted wires. 2. Inspect all connections on motor for loose or shorted terminals or worn insulation.
G1128/G1129 Power Feeders -37- Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance.
An important point after buying a device Grizzly G1128 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G1128 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G1128 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G1128 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G1128 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G1128, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G1128.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G1128. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G1128 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
