Instruction/ maintenance manual of the product G1028Z/G1029Z Grizzly
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MO DE L G 1 028Z / G 1 029Z DU ST C O L L E CT O R O W NER'S M ANU AL COPYRIGHT © JAN U ARY , 200 8 BY GRIZ ZL Y INDUSTRIAL , IN C . W AR NIN G : NO POR TIO N OF THI S M ANUAL M A Y BE RE PRODUC ED I N A NY S HAPE OR FOR M W ITHO UT T HE W RIT TE N APPROV AL OF GRI ZZL Y IN DUST RIAL , INC.
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INTRODUCTION ............................................................................................................................... 2 Foreword ...................................................................................................
-2 - G 1 0 2 8Z /G 1 029 Z Dust Collector INTR ODU CTION F ore w or d We are proud to offer the Model G1028Z/G1029Z Dust Collector. This machine is part of a growing Grizzly family of fine woodworking machinery.
G 1 028Z /G 1 0 29 Z Dust Collec t or -3 - Mach i ne Data Sheet .
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G 1 028Z /G 1 0 29 Z Dust Collec t or -5 - Mach i ne Data Sheet .
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G 1 028Z /G 1 0 29 Z Dust Collec t or - 7 - Safe t y Ins tru ctio ns f or Mach in er y .
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G 1 028Z /G 1 0 29 Z Dust Collec t or -9 - No list of safet y guid elines can be compl ete. E ver y shop en vironment is dif ferent . Always consider safety first, as it applies to your individual working conditions. Use this and other machiner y with caution and re spect .
- 1 0 - G 1 028Z / G 1 0 29 Z Dust Collec t or Figure 1. Recommended plug types. 5-20 Plug & Outlet for 110V 6-15 Plug & Outlet for 220V S E C T I O N 2: C I R C U I T R E Q U I R E M E N T S Fu ll Loa d Ampe rag e Dra w This machine draws the follo wing amps under maximum load: Amp Dra w at 1 1 0 V (pre wired) .
G 1 028Z /G 1 0 29 Z Dust Collec t or - 1 1 - G 1 02 9 Z 220 V Op era tio n Ex ten sio n Cord s Using e x t ension cord s may reduc e the life of the motor .
- 1 2- G 1 028Z /G 1 0 29 Z Dust Collec t or W e ar saf ety glasses dur- ing t he entire setup pro - cess ! Th is ma chin e pr ese nts se rio us inj ur y h az ar ds to untrained users .
G 1 028Z /G 1 0 29 Z Dust Collec t or - 1 3 - The unpain ted surfaces are coated with a wax y oil to prev ent corrosion during shipment. Remo ve this prot ec tiv e c oa ting with a solvent cleaner or citrus- based degreaser suc h as Grizzly’ s G 7895 Citrus Degreaser .
- 1 4 - G 1 028Z / G 1 0 29 Z Dust Collec t or A ssemb ly T o as semble y our machine: 1 . Position the base plate upside down and mount the casters to the base plate using (16) 5 ⁄ 16 "-18 x 1 ⁄ 2 " flange bolts, as shown in Figure 5. Figure 5.
G 1 028Z /G 1 0 29 Z Dust Collec t or - 1 5 - 5. Secure the front lower support bracket to the collector with (2) 5 ⁄ 16 "-18 x 1 ⁄ 2 " flange bolts. 6. Place the upper support bracket over the lower support bracket, and secure with (2) 5 ⁄ 16 "-18 x 1 ⁄ 2 " flange bolts, as shown in Figure 9.
- 1 6 - G 1 028Z /G 1 029 Z Dust Collector 1 0. Slip the bottom plastic collection bag over the bottom edge of the collector and tighten the clamp on the tightest notch possible. Note: DO NOT force the clamp, choose the next notch over, then clamp in place.
G 1 028Z /G 1 0 29 Z Dust Collec t or - 1 7 - SE CTION 4 : DE SIGN IN G THE S Y STE M General The Model G1028Z/G1029Z can be operated as either a stationary or a mobile unit. There are advantages and disadvantages to both set-ups. The advantage of the mobile system is eliminating the cost of many ducts and fittings.
- 1 8 - G 1 028Z /G 1 029Z Dust Collec to r There ar e a number of options when it comes to metal duct, but metal duct that is specially man u - factured for dust collection is the b est choice. When sele cting your metal d uct, cho ose high quality metal duc t with smooth welded int ernal seams that will minimiz e air flow resistance.
G 1 028Z /G 1 0 29 Z Dust Collec t or - 1 9 - St ep 1. Dec ide W ho Wil l Des ign For most small-to-medium sized shops, you can design and build the dust collection system your - self without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.
-20- G 1 028Z /G 1 029Z D ust Collec t or 3. Directional changes should be kept to a mini- mum. The more directional change fittings you use directly increases the overall resis - tance to airflow. 4. Gradual directional changes are more effi- cient than sudden directional changes (i.
G 1 028Z /G 1 0 29 Z Dust Collec t or - 21 - De ter min ing M ain L ine D uct S ize The general r u le of thumb for a main line duct is that the velocit y of the airflow must not fall belo w 350 0 FPM.
-22- G 1 0 2 8Z /G 1 029 Z Dust Collector Ca lcu lat ing D uct R esi sta nce Adding duc t work, elbows, branc hes and any other components t o a duct line in cr eases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) pipe and gradual cur v es, as opposed to flexible pipe and 90 ˚ elbows .
G 1 028Z /G 1 0 29 Z Dust Collec t or -23- Note : When calc ulating static pr essure loss to determine if multiple l ines can be left open at the same time, only inc lude t he main li ne num ber s once.
-2 4- G 1 028Z /G 1 029Z Dust Collector Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connec - tion. Ensure that the entire system is grounded.
G 1 028Z /G 1 0 29 Z Dust Collec t or -25- SE CTION 5 : OP ERA TIONS Damag e to your ey es and lungs could result from using this machine without prop er pro- tective ge ar .
-26- G 1 028Z /G 1 029Z Dust Collector H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit Save over 20% with this great starter kit.
G 1 028Z /G 1 0 29 Z Dust Collec t or - 27 - Figure 36. Rigid Metal Flex Hose. H7215—4" x 5' Rigid Metal Flex Hose H7216—5" x 5' Rigid Metal Flex Hose H7217—6" x 5'.
-28- G 1 028Z /G 1 029 Z Dust Collector SE CTION 7 : MAINT EN ANC E Alwa ys disconne ct power to the mac hine be for e per forming maintenanc e. Failure to do t his may result in serious person - al in jur y . Always empty the collection bags on a regular basis.
G 1 028Z /G 1 0 29 Z Dust Collec t or -29- Revie w t he troubleshooting and p roc edur es in this sec tion to fix or adjust your machine if a problem de vel- ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T echnic al Suppor t a t (57 0) 546 -96 63.
-3 0- G 1 0 2 8Z /G 1 029 Z Dust Collector Du st Col lec tor O per ati on Symptom Possible Cause Possible Solution Loud, repet itiou s noi se , or exce ssive vibr ation comi ng from dust col lector . 1 . D ust c ollec tor i s not on a flat sur face and wobb les.
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REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1028001 CASTER 19 P1028019 OUTLET 2 PFB01 FLANGE BOLT 5/16-18 X 1/2 20 P1028020 HOSE CLAMP 4 P1028004 BASE PLATE 21 P1028021 HOSE 5 PS06 PHLP HD SCR 10-24 X 3/8 22A H6899 LOWER BAG V2.1.08 6A P1029006A 6" INLET COVER V2.
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W AR RANT Y AND R ETUR NS .
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An important point after buying a device Grizzly G1028Z/G1029Z (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G1028Z/G1029Z yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G1028Z/G1029Z - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G1028Z/G1029Z you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G1028Z/G1029Z will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G1028Z/G1029Z, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G1028Z/G1029Z.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G1028Z/G1029Z. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G1028Z/G1029Z along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
