Instruction/ maintenance manual of the product G1023S Grizzly
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10" HEAVY-DUTY TABLE SAW MODEL G1023S & G1023S110 INSTRUCTION MANUAL COPYRIGHT © FEBRUARY 2002 BY GRIZZLY INDUSTRIAL, INC WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
TABLE OF CONTENTS 1. SAFETY PAGE SAFETY RULES FOR ALL TOOLS ....................................................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS .........................
-2- G1023S Series Heavy-Duty 10'' Table Saw SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
G1023S Series Heavy-Duty 10'' Table Saw -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size must be in accor- dance with the chart below. The amperage rating is listed on the motor or tool name- plate.
-4- G1023S Series Heavy-Duty 10'' Table Saw Additional Safety Instructions For Table Saws 1. THRU-SAWING: Use blade guard, splitter, and anti-kickback fingers on all thru-saw- ing operations. See Page 12 for the defin- ition of thru-sawing. 2.
G1023S Series Heavy-Duty 10'' Table Saw -5- Push Sticks The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick pro- vides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table.
-6- G1023S Series Heavy-Duty 10'' Table Saw Figure 2. Zero Clearance Table Inserts. Zero Clearance Table Inserts Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade.
G1023S Series Heavy-Duty 10'' Table Saw -7- SECTION 2: INTRODUCTION We are proud to offer the Grizzly Model G1023S Series Table Saw. The Model G1023S Series is part of a growing Grizzly family of fine wood- working machinery.
-8- G1023S Series Heavy-Duty 10'' Table Saw SECTION 3: CIRCUIT REQUIREMENTS 220V Operation The motor supplied with the Model G1023S110 can be operated at either 110V or 220V. The motor comes prewired for 110V. Refer to the wiring diagram insert supplied with this manual for information about converting to operate at 220V.
G1023S Series Heavy-Duty 10'' Table Saw -9- 220V Operation Figure 7. NEMA L6-20 220V plug and outlet Model G1023S Only: The Model G1023S motor is wired to operate at 220V. When operating at 220V, use a NEMA- style L6-20 plug and outlet. See Figure 7 .
-10- G1023S Series Heavy-Duty 10'' Table Saw Grounding Extension Cord Electrocution or a fire can result if the band- saw is not grounded cor- rectly. Make sure all electrical circuits are grounded. Do not use the machine if it is not grounded.
G1023S Series Heavy-Duty 10'' Table Saw -11- SECTION 4: MACHINE FEATURES The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general.
-12- G1023S Series Heavy-Duty 10'' Table Saw Splitter: Metal plate attached to the back of the blade guard that maintains the kerf opening in the wood when performing a cutting operation. Standard Kerf: 1 ⁄ 8 " gap made with a standard blade.
G1023S Series Heavy-Duty 10'' Table Saw -13- Unpacking Piece Inventory The Model G1023S Series Table Saws are shipped from the manufacturer in carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice.
-14- G1023S Series Heavy-Duty 10'' Table Saw After all the parts have been removed from the box, you should have: 1. Extension Wings (2) 2. Miter Gauge 3. 5 ⁄ 8 "-18 Blade Guard Mounting Shaft 4. Arbor Wrench 5. 5 ⁄ 8 " Combo Wrench 6.
G1023S Series Heavy-Duty 10'' Table Saw -15- Hardware Recognition Chart 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Wa s her Lock Wa s her He x Nut Wing Nut Phi.
-16- G1023S Series Heavy-Duty 10'' Table Saw Clean Up Site Considerations Unsupervised children and visitors entering a shop could receive seri- ous personal injury. Ensure child and visitors safety by keeping all entrances to the shop locked at all times.
G1023S Series Heavy-Duty 10'' Table Saw -17- TOOLS REQUIRED: You will need a high quality square, a long straightedge, 10mm, 12mm, 14mm open end wrenches and a 3mm Allen ® wrench. Extension Wings Beginning Assembly To attach the extension wings to the saw: 1.
-18- G1023S Series Heavy-Duty 10'' Table Saw Figure 10. Using tape to shim for wing alignment. Masking Tape 7. Check the alignment of the table and both wings with a straightedge. The straightedge should run flat across both wings and the table top.
G1023S Series Heavy-Duty 10'' Table Saw -19- Cleanout Door The Model G1023S Series comes with a cleanout door that can accept the optional Model G1838 4" dust hood. Mount the cleanout door into the square hole on the lower left side of the saw base as shown in Figure 11a .
-20- G1023S Series Heavy-Duty 10'' Table Saw Guard Bracket Figure 12. Attaching the 5 ⁄ 8 "-18 blade guard mounting shaft. Figure 13. Blade guard mounting bracket To install the blade guard assembly : 1.
G1023S Series Heavy-Duty 10'' Table Saw -21- Table Insert Handwheel Figure 15. Setscrews on each corner of insert. Figure 14. Tightening handle onto handwheel. One handwheel has been removed for shipping. To install, place the handwheel over the threads and screw the lock knob into the center.
-22- G1023S Series Heavy-Duty 10'' Table Saw 3. Set a machinist’s square against the face of the blade splitter. Slightly rotate the rear bracket to adjust the face of the blade splitter perpendicular to the table top as shown in Figure 18.
G1023S Series Heavy-Duty 10'' Table Saw -23- 5. If the blade splitter is to the right of the blade as shown in Figure 20 , simply add washers between the splitter and the front mounting bracket, and adjust the rear splitter support as shown in Figure 21 .
-24- G1023S Series Heavy-Duty 10'' Table Saw 11. Moving the arbor bracket moves the V-belts and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew in the middle groove of the pul- ley, and slowly slide the pulley toward the end of the motor shaft.
G1023S Series Heavy-Duty 10'' Table Saw -25- Miter Gauge The miter gauge for the Model G1023S Series has two setscrews in the miter bar which can be set to remove any loose movement between the miter bar and the T-slot. To adjust the miter gauge: 1.
-26- G1023S Series Heavy-Duty 10'' Table Saw Before starting the machine: 1. Read this manual and make sure you take all safety precautions before operating this machine. 2. Make sure the blade guard and splitter have been correctly installed and are adjusted properly as shown on Pages 23-25 .
G1023S Series Heavy-Duty 10'' Table Saw -27- Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw.
-28- G1023S Series Heavy-Duty 10'' Table Saw Figure 27. Plywood blade. Plywood Blade: Used for cutting plywood or veneers. 10" plywood blades have 40-80 teeth ( Figure 27 ), a steep alternate top bevel tooth pro- file ( Figure 29 ) and very shallow gullet.
G1023S Series Heavy-Duty 10'' Table Saw -29- Crosscutting To make a 90˚ crosscut using the miter gauge: 1. Adjust the miter gauge to the 90˚ position. 2. Adjust the fence completely away from the cutting operation. 3. Position the miter gauge in one of the two miter slots.
-30- G1023S Series Heavy-Duty 10'' Table Saw Ripping To make a rip cut: 1. Set the fence to the desired width of cut on the fence rail scale. 2. Adjust the blade height so the highest saw tooth protrudes approximately 1 ⁄ 4 " above the workpiece.
G1023S Series Heavy-Duty 10'' Table Saw -31- Dado Cutting Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dado blade ( Figure 28 ) or a standard saw blade. To use a stacked or wobble dado blade : 1.
-32- G1023S Series Heavy-Duty 10'' Table Saw Using a standard saw blade: 1. Clearly mark the width of the dado cut on your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.
G1023S Series Heavy-Duty 10'' Table Saw -33- 7. Re-adjust the fence so the blade is aligned with the other edge of the intended dado channel. Be sure to keep the cuts within your marks; otherwise, the dado will be too big. 8. Continue making cuts toward the center of the dado with your subsequent cuts until the dado is complete.
-34- G1023S Series Heavy-Duty 10'' Table Saw 4. Turn the saw on. 5. When the blade has reached full speed, per- form a test cut with a scrap piece of wood. 6. If the cut is satisfactory, repeat with your fin- ish stock. 7. Rotate the workpiece as shown in Figure 35 .
G1023S Series Heavy-Duty 10'' Table Saw -35- SECTION 7: MAINTENANCE General Regular periodic maintenance on your Model G1023S Series Table Saw will ensure its optimum performance. Make a habit of inspecting your machine each time you use it.
-36- G1023S Series Heavy-Duty 10'' Table Saw V-Belt The sealed ball bearings in the motor and throughout the Model G1023S Series require no maintenance during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department.
G1023S Series Heavy-Duty 10'' Table Saw -37- Figure 36. V-belt deflection. To adjust V-belt tension: 1. Disconnect the machine from the power source! 2. Loosen the motor mount bolt. 3. Shift the motor up or down to increase or decrease the V-belt tension.
-38- G1023S Series Heavy-Duty 10'' Table Saw Maintenance Performed Approximate Hours Of Use Maintenance Log Date.
G1023S Series Heavy-Duty 10'' Table Saw -39- 45˚ & 90˚ Stops 1. Set your blade angle at zero as shown on the angle indicator on the front of the saw and raise the blade several inches above the table. 2. Place a machinist’s square flat on the table and slide it alongside the blade.
-40- G1023S Series Heavy-Duty 10'' Table Saw Figure 39. Table mounting bolt holes. 6. If the blade tip does not touch the end of the adjustable square similar to the first mea- surement, then the table will need to be adjusted.
G1023S Series Heavy-Duty 10'' Table Saw -41- 11. Refer to Figures 40 & 41 , for shim place- ment. If the distance of A is shorter than B, shim(s) will need to be placed under corners #1 and #2. If the distance of B is shorter than A, shim(s) will need to be placed under cor- ners #3 and #4.
-42- G1023S Series Heavy-Duty 10'' Table Saw Blade Alignment The blade position can be adjusted slightly in case it contacts the table insert when raised or tilted. This adjustment can be made either by moving the whole trunnion assembly, or by just moving the arbor bracket.
G1023S Series Heavy-Duty 10'' Table Saw -43- 5. Moving the arbor bracket moves the V-belts and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew in the middle motor groove pul- ley and slowly slide the pulley towards the end of the motor shaft.
-44- G1023S Series Heavy-Duty 10'' Table Saw.
G1023S Series Heavy-Duty 10'' Table Saw -45- 1 1 13 14.
-46- G1023S Series Heavy-Duty 10'' Table Saw SECTION 9: CLOSURE The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information. If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department.
G1023S Series Heavy-Duty 10'' Table Saw -47- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET Design Type ......................................................................
A A A A A C A A A A A A D A C B A.
G1023S Series Heavy-Duty 10'' Table Saw -49- 001 P1023001 CABINET 002 P1023002 SCALE 003 P1023003 SELF TAPPING SCREW 004 P1023004 CLEANOUT DOOR 005 PV02 HEX NUT 5 ⁄ 16 "-18 05A PN08 H.
-50- G1023S Series Heavy-Duty 10'' Table Saw A A A A A A 400 P1023400 COMPLETE MITER GAUGE 401 P1023401A KNOB 402A PW07 FLAT WASHER 5 ⁄ 16 " 403 P1023403 MITER GAUGE BODY 404 P1023404.
G1023S Series Heavy-Duty 10'' Table Saw -51- SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine.
-52- G1023S Series Heavy-Duty 10'' Table Saw.
G1023S Series Heavy-Duty 10'' Table Saw -53- Notes.
-54- G1023S Series Heavy-Duty 10'' Table Saw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
G1023S Series Heavy-Duty 10'' Table Saw -55- CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply.
Place Stamp Here FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_____________________________.
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An important point after buying a device Grizzly G1023S (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G1023S yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G1023S - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G1023S you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G1023S will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G1023S, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G1023S.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G1023S. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G1023S along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
