Instruction/ maintenance manual of the product G0657/G0658 Grizzly
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MO DE L G0 657/ G0 658 B EN CH T O P L A TH E O W NER'S MANU AL COPYRIGHT © FEBRUARY , 2 00 8 BY GRIZ ZL Y INDUSTRIA L, IN C. W AR NI N G : N O POR TI O N OF TH I S MA NUAL MA Y B E REPR ODU CE D I N A NY SH APE OR FOR M WI TH OU T TH E WR IT TEN A PPROV AL O F GR IZ Z L Y IN DU ST RI AL , I N C.
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T able of Con tents INTRODUCTION ................................................................................................................................. 2 Foreword .............................................................................
-2 - G0 657 / G06 58 Benc htop L athe INTR ODU CTION F ore wo rd We are proud to offer the G0657 /G0 65 8 Ben chtop Lathe. This machine is part of a growing Grizzly family of fine woodworking machinery.
G06 57 / G0 658 B enchtop Lathe -3 - Figure 1. Model G0657/G0658 Identification. G0 657/ G 0 6 58 Identi f icat ion A. Spindle Handwheel B. Headstock C. Faceplate D. Spur Center E. Tool Rest F. Tool Rest Lock Handle G. Tool Rest Base Release Lever H. Live Center I.
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- 1 0 - G0 657 / G0 658 Benc htop Lathe A ddit io nal S afe t y fo r W ood L athes 1. KEEPING GUARDS IN PLACE. Make sure all guards are in place and that the lathe sits on a flat, stable surface. 2. EYE/FACE PROTECTION. Always wear a face shield when operating the lathe.
G06 57 / G0 658 B enchtop Lathe - 1 1 - Figure 2 . T ypic al ty pe 5 - 1 5 plug and rece ptacle. Serious p ersonal in jur y could occur if you connect the machine to the power source before you have complete d the set up pro - cess . D O NOT c onnect th e m achine to the power source until instructe d to do so.
- 1 2- G0657 / G06 58 Benchtop L athe W e ar safet y glasses dur- ing t he entire setup p ro - cess ! Th is ma ch in e pr es e nt s se r io us in ju r y ha z a r ds to untrain ed users .
G06 57 / G0 658 B enchtop Lathe - 1 3 - Wo rkb enc h Load Refe r to the Machine D ata Sh eet for the weight and foot pr int sp ec ifi c atio ns of your m ac hine. Some w orkb enches ma y require additional rein - forcement t o suppor t both the machine and the workpiece.
- 1 4 - G0 657 /G 06 58 Benchtop L athe Mou n tin g Once you have confirmed that your machine is running properly, you may decide to mount it to a workbench.
G06 57 / G0 658 B enchtop Lathe - 1 5 - Set up Before use, the tool rest must be mov ed out of its shipping position and centers must be inser ted. For the Mo del G0 658, installing the outboard turn - ing attachment is an optional step. T o pr epar e the l athe : 1.
- 1 6 - G0 657 / G06 58 Benchtop L athe 5. Turn the machine OFF . 6. Remove the switch disabling key, as shown in Figure 12 . 7. Try to turn the start the machine with the paddle switch. —If the machine does not start, the switch disabling feature is working as designed.
G06 57 / G0 658 B enchtop Lathe - 1 7 - Operati on Safe t y SE CTION 4 : OP ERA TIONS Lo o s e ha i r a n d c lo t h - ing could get caught in machiner y a nd cause se ri - ous pe rsonal injur y . Keep loose clothing and lo ng ha ir away fro m movi ng machiner y .
- 1 8 - G06 57 / G0 658 B enchtop Lathe Figure 14. Tool Rest Controls. T ool Res t : Pro vides a stable resting posit ion for turning tools. T ool Re st Lock Handl e : Locks the tool rest in position relative to the tool rest base. Base Rel ease Lev er : Releases the t ool r est base and allows it to be repositio ned along the lathe bed.
G06 57 / G0 658 B enchtop Lathe - 1 9 - 5. Move the belt tension lever down, adjusting tension so that when the belt is pressed with moderate force, ½" of belt deflection is mea - sured as shown in Figure 19 , then tighten belt tension lever screw.
-20- G 06 57 / G0 658 Ben chtop Lathe The tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is engaged, a locking plate lifts and secures the tailstock to the bed. To position the tailstock along the bed: 1.
G06 57 / G0 658 B enchtop Lathe - 21 - T o r emove the spur c enter : 1. DISCONNECT LATHE FROM POWER! 2. Insert the knockout rod into the outboard end of the spindle. Use a shop rag or wear a glove to catch the center and gently tap the rod handle until the spur center is freed from the spindle ( Figure 24 ).
-22- G0657 / G0 658 Benchtop Lathe Remo vi n g / Ins tall in g F acepla te These instru ctions cove r removing and inst alling the faceplate. T o mount a workpiece to your face - plate , refer to Faceplate T urning on Page 2 6 . To remove the faceplate: 1.
G06 57 / G0 658 B enchtop Lathe -23- • Scrapers —Mainly used where access for other tools is limited, such as hollowing oper - ations. This is a flat, double-ground tool that comes in a variety of profiles (Round Nose, Spear Point, Square Nose, etc.
-2 4- G 0657 / G0 658 Benc htop Lathe Out board T ur ni ng ( G0 65 8 Onl y) Figure 32. Lock nut and clamp washer location (viewed from beneath). 5. Lift the tool rest from the lathe bed and repo- sition it on the outboard turning attachment so that the clamp shaft protrudes through the gap in the outboard turning attachment ( Figure 33 ).
G06 57 / G0 658 B enchtop Lathe -25- Spindle turning ( Figure 34 ) is the operation per - formed when a workpiec e is mounted between the headstock and the tailstoc k.
-26- G0 657 / G06 58 Benc htop L athe F aceplate turning ( Figure 3 8 ) is when a workpiece is mounted to the faceplate , which is mounted to the headstock spindle.
G06 57 / G0 658 B enchtop Lathe - 27 - NOTIC E : O nly use tap s crew s or wood s cre ws with non -tapered head s ( Figure 39 ) to attac h the faceplate to the work pie ce. D o NO T use drywall screw s or s cre ws w ith taper ed heads because these can split the faceplate, or the sc r ews may snap off during operation.
-28- G0 657 /G0 658 Benchtop Lathe SE CTION 5 : A CC E SSO RIE S ACCESSORIES G1194—3-Jaw Chuck A "must ha ve " for the serious wood turner . This 3 -jaw chuck is a self- centering st yle chuck use d mostly for round work. All three jaws tight en together at the same time.
G06 57 / G0 658 B enchtop Lathe -29- SE CTION 6 : MAINT EN ANC E Alwa ys disconnect p ower to th e mac hin e be fo re per forming maintenance . Failure to do t his may result in s erious p erson - al injury .
-3 0 - G0 657 /G 065 8 Benchtop L athe Revie w t he troubleshooting and proc edures in this section to fix or adjust your machine if a problem d ev el- ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T ec hnical Suppor t at (570) 5 46 - 96 63.
G06 57 / G0 658 B enchtop Lathe -3 1 - Symptom Possible Cause Possible Solution Vibration noise while machine is running; noise remains constant when speed is changed. 1. Dented fan cover on motor. 1. Replace or adjust fan cover. Inspect motor fan and replace if damaged.
-32- G06 57 / G0 658 Ben chtop Lathe T o re mov e the ol d belt : 1. DISCONNECT LATHE FROM POWER! 2. Release belt tension as described in Changing Speed Ranges on Page 19 , then remove the belt from the lower pulley. 3. Loosen both set screws on the spindle handwheel ( Figure 47 ), and turn it clockwise to unthread and remove it .
G06 57 / G0 658 B enchtop Lathe -33 - Motor Service Keep the motor as clean as possible. Prevent any water, oil, or wood chips from penetrating inside the motor. Be sure to clean the machine after every use. The bearings inside the motor are shielde d and lubricated f or the l ife of the bearing and require no routine maintenance .
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G06 57 / G0 658 B enchtop Lathe -35 - G0 657 Mai n Break do wn .
-3 6 - G06 57 / G0 658 B enchtop Lathe G0 657 Mai n Break do wn P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSS11 SET SCREW 1/4-20 x 1/4 30-12 P0657030-12 JUMPER WIRE 2 P0657002 SPIN.
G06 57 / G0 658 B enchtop Lathe -37 - G0 657 Mai n Break do wn P ar ts Li st ( Con t ' d ) REF PART # DESCRIPTION REF PART # DESCRIPTION 60 P0657060 BUSHING 73 PEC12M E-CLIP 12MM 61 PR03M EXT RET.
-3 8- G 0657 / G0 658 Benc htop Lathe G0 657 L abels Break do wn & P ar ts Li st Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine.
G06 57 / G0 658 B enchtop Lathe -39 - G0 65 8 Mai n Break do wn .
- 40 - G0 657 / G0 658 Benc htop Lathe G0 65 8 Mai n Break do wn P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0658001 SPINDLE HANDWHEEL 37 P0658037 TAILSTOCK 2 PSS11 SET SCREW 1/4-20.
G06 57 / G0 658 B enchtop Lathe - 4 1 - G0 65 8 Mai n Break do wn P ar ts Li st ( con t ' d ) REF PART # DESCRIPTION REF PART # DESCRIPTION 60 PTLW01 EXT TOOTH WASHER #10 73 PB12 HEX BOLT 5/16-18.
- 42- G0657 / G0 658 B enchtop Lathe G0 65 8 L abels Break do wn & P ar ts Li st Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine.
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Grizzly Industr ial, Inc. warrants ev er y produc t it sells for a perio d of 1 year to t he original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or altera tions or lack of maintenance.
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An important point after buying a device Grizzly G0657/G0658 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0657/G0658 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0657/G0658 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0657/G0658 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0657/G0658 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0657/G0658, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0657/G0658.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0657/G0658. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0657/G0658 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
