Instruction/ maintenance manual of the product G0592 Grizzly
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MO DE L G0 592 1 0 " x 1 8 " Meta l C u t ti n g Ba n ds a w O WNER'S MANU AL COPYRIGHT © MA Y , 20 06 BY GRIZ ZL Y I NDUSTRIAL , INC. W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE RE PROD UCED I N A NY SH APE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I ND UST RIA L , INC .
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T a ble of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .............................................................................
SECTION 6: MAINTENANCE ........................................................................................................ 30 Schedule ...............................................................................................................
G0592 Metal Cutt ing Band saw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
- 4- G0 592 M etal Cut ting Bandsaw Mach ine Data Sheet MODEL G0592 10" X 18" MET AL CUTTING BANDSA W Customer Ser vice #: (570) 5 46 -9 663 • T o Order Call: (8 00 ) 523- 4 777 • F a x #: (80 0) 43 8- 5901 MA CHINE D A T A SHEE T Product Dimensions: Weight .
G0592 Metal Cutt ing Band saw -5 - Cutting Capacities Angle Cuts ............................................................................................................................ Right 45°, Left 60° Vise Jaw Depth ........................
- 6 - G0592 Metal Cutt ing Band saw Figure 1. G0592 Machine Identification. A. Blade Tension Handle B. Lift Handle C. Vise Handwheel D. Coolant Pan E. Work Stop F. Rotational Degree Scale G. Spray Gun H. Electrical Enclosure I. Speed Adjustment Knob J.
G0592 Metal Cutt ing Band saw - 7 - Con tr ol P anel A . Coolant Pump Switch : T urns the cool ant pump ON . B. EMERGE NC Y STOP / O FF But ton : Interrupts powe r to the system and turns the mot or OFF . T wist the but ton until it pops out to re - energiz e the syst em.
-8- G0592 Metal Cutt ing Band saw 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
G0592 Metal Cutt ing Band saw -9 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
- 1 0 - G 0592 Metal Cutting Bandsaw A ddit ion al Safe t y Ins tru ctio ns fo r M etal Cu t ti ng Ban dsa w s 8. FIRE HAZARD. Use EXTREME CAUTION if cutting mag nesium. Using the wrong cut- ting fluid will lead to chip fire and possible explosion. 9.
G0592 Metal Cutt ing Band saw - 1 1 - Serious perso nal injury could o ccur if you connect the machine to the pow er source before y ou have co mpleted t he set up pro - cess . DO NOT conne ct the m achine to the power source until inst ructed to do so.
- 1 2- G0592 Metal Cutting Bands aw The Model G0592 was carefully packed when it left our warehouse . If you discov er the machine is damaged af ter you hav e sig ned for deliver y , please im mediately call Cu stomer Service at ( 5 70) 546 -9 66 3 for advice.
G0592 Metal Cutt ing Band saw - 1 3 - In v en t or y After all t he par ts hav e been remov ed from t he crate , you should hav e the following items: Box 1: ( Figure 4 ) Qt y A . Splash Guard ............................................. 1 B. Low er Chip T ray .
- 1 4- G 0592 Metal Cutting Bandsaw Hard wa re Recog ni tio n Chart.
G0592 Metal Cutt ing Band saw - 1 5 - Figure 5. Minimum working c learances. Fl oor Lo ad Refe r to t he Machine D ata S heet for t he weight and footprint spe cific ations of your mac hine. Some floors ma y requir e additional reinfo rcement to sup por t both the machine and o perat or .
- 1 6 - G0 592 M etal Cut ting Bandsaw Mo vi n g & P la ci n g Ba se Un it Use a forklif t and straps rated for the machine weight to lift the machine of f the pallet and onto a suitable location (see Figure 6 ). T he M od e l G 0 5 9 2 i s a n ex t r e m e l y h e a v y ma ch in e.
G0592 Metal Cutt ing Band saw - 1 7 - Sh ippi ng Bra ck et W or k st op Figure 8. Shipping bracket. A brack et has been installed to k eep the saw in alignment during shipping. Before using your saw you will need to remov e it. S tor e i t for s af e keep - ing, in the even t you move your saw to a dif ferent location.
- 1 8 - G0592 Metal Cut ting Bandsaw Ch ip T ra y s & Splas h Gua rd Compone nts and Hardware N eed ed : Qt y Upper Chip T ray ................................................ 1 Low er Chip T ray ................................................ 1 Splash Guard .
G0592 Metal Cutt ing Band saw - 1 9 - The adjustments listed below have been per- formed at the factory. However, because of the many variables involved with shipping, we recom - mend that you at least verify the following adjust - ments to ensure accurate cutting results.
-20- G 0592 Metal Cutting Bandsaw Damag e to your eyes, lungs, and ears could re sul t f ro m us ing t his ma chi ne w it hou t prope r p rotective gear . Alway s wear safet y glasses , a re spirator , and hearing protection when op erating this machine.
G0592 Metal Cutt ing Band saw - 21 - 4. Pull the vise all the way to the opposite side of the base and lock it in position (see Figure 16 ). 5. Install the chip trays and splash guards to the new side. Figure 16. Vise to the right. Figure 17. Vise jaw positioning.
-22- G0592 Metal Cut ting Bandsaw Cu t ti ng An gle The G0592 has a locking turret that can be adjust- ed to 6 0° clock wise to 45° counterclock wise. T o cha nge the angle : 1. Raise the bow to the highest position and lock in place. 2. Flip the stop out as shown in Figure 19 .
G0592 Metal Cutt ing Band saw -23- Bl ade S electi on The Mode l G 0592 uses 1 32 " x 1 " bandsaw blades. Selecting the right blade for the job de pends on a v ariety of fa ctors, such as the t ype of material being cut, hardness of the mate rial, material shape machine capabilit y , and o perat or technique.
-2 4- G 0592 Metal Cutting Bandsaw The table shown in Figure 2 2 i s a s ampling of speed rates for various materials . Use these as a guideline. The speed at which the saw blade will cut through a workpiec e is controlled by blade type , feed ra te, and feed pressure .
G0592 Metal Cutt ing Band saw -25- Bl ade Gui des The rear blade guide should be as close to the workpiece as possible. This will help ensure straight cuts by keeping the blade from twist ing and drif ting of f the cut line. T o ad just t he rear blad e guide : 1.
-26- G0 592 M etal Cut ting Bandsaw Figure 26 . Coolant system reservoir and cover. 4. Adjust the valves on the coolant hoses to control the flow of coolant (see Figure 27 ). Make sure that the pressure is not so high that coolant spills on the floor and creates a slipping hazard.
G0592 Metal Cutt ing Band saw - 27 - The following t ips will help you safely and effec - tively operate your bandsaw , and help y ou get the maximum life out of your s aw blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length.
-28- G0592 Metal Cut ting Bandsaw Figure 30. Blades SE CTION 5 : A CCE SSO RIES Figure 31. H5408 Blade Tensioning Gauge. H5408—Blade Tensioning Gauge The B lade T ensio ning Gauge ensures long b lade life , reduced blade breakage , and straight cut ting by indicating correct tension.
G0592 Metal Cutt ing Band saw -29- Figure 35. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
-3 0 - G0592 Metal Cutting Bands aw Alwa ys disconnec t power to th e m ac hin e b e for e per forming maintenance. Failure to do this m ay result in serious person - al injury . SE CTION 6 : MAINT EN ANC E L ubr ica ti on Cleaning the M odel G0 592 is relatively easy .
G0592 Metal Cutt ing Band saw -3 1 - Figure 39. Gear box lubrication. Fill Cap Sight Glass 5. Replace the drain plug, then lower the bow to its lowest position. 6. Open the fill cap and fill the gearbox with oil until you see the oil level reach the halfway point in the sight glass (see Figure 39 ).
-32- G0592 Metal Cutting Band saw Re view the troubleshooting and procedures in this section to fix y our machine if a prob lem de velops. If y ou need replacement par ts or you are unsure of your repair skills, t hen feel free to c all our T echnic al Suppor t at ( 57 0) 546 - 966 3.
G0592 Metal Cutt ing Band saw -33 - SYMPTO M POS SIB LE CAUSE CORR ECTI VE A CT IO N Mac hine is lou d w hen cut ti ng or bog s d own in the cu t. 1 . Exc essi ve fee d r ate.
-3 4- G0 592 Metal Cut ting Bandsaw Bl ade Chan ge Blades should be changed when they become dull, damaged, or when you are using materials that require a blade of a certain type or tooth count. To change the blade on the bandsaw: 1. DI SC O NN EC T T H E B A ND SAW F R OM POWER! 2.
G0592 Metal Cutt ing Band saw -35 - Note: It is sometimes possible to flip the blade inside out, in which case the blade will be installed in the wrong direction. Check to make sure the blade teeth are facing toward the workpiece, as shown in Figure 44 , after mounting on the bandsaw.
-3 6- G 0592 Metal Cutting Bandsaw The blade guide bearings are adj usted at the f ac - tor y but may need adjustment depending on the use of your bandsa w . Use Figures 4 6 & 47 to guide you through the following steps. Bl ade Gui de Bear i ngs T o ad just t he blade guide b earings : 1.
G0592 Metal Cutt ing Band saw -37 - Elect ri cal Compo nents Figure 48. Limit switch. Figure 51. Pump motor wiring. Figure 50. Control panel wiring. Figure 49.
-3 8- G0 592 M etal Cut ting Bandsaw Elect ri cal Compo nents Figure 52. G0592 Contactor & relay electrical box. Contactor Relay Transformer Terminal Block.
G0592 Metal Cutt ing Band saw -39 - .
- 40 - G0592 Metal Cut ting Bandsaw .
G0592 Metal Cutt ing Band saw - 4 1 - Ba se P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0592001 STAND 18 P0592018 FILTER SCREEN 1-2 P0592001-2 STAND COVER 19 PB04M HEX BOLT M6-1 X 10 1-3 PW03M FLAT WASHER 6MM 20 P0592020 LOCATING FOOT (LEFT) 1-4 PS68M PHLP HD SCR M6-1 X 10 21 PW01M FLAT WASHER 8MM 1-5 PN03M HEX NUT M8-1.
- 42 - G0 592 Metal Cut ting Bandsaw .
G0592 Metal Cutt ing Band saw -43 - Swi ve l Base Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P05920100 CYLINDER LOWER SUPPORT 133 P05920133 SPANNER NUT 101 P05920101 PIVOT PIN 134 P05920134 EXT. TOOTH WASHER 102 PLW04M LOCK WASHER 8MM 135 P05920135 BRACKET 103 PB09M HEX BOLT M8-1.
- 44 - G0592 Metal Cutt ing Band saw .
G0592 Metal Cutt ing Band saw -45 - Vi se P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P05920200 FIXED SHAFT 225 P05920225 NAME PLATE 201 PLW06M LOCK WASHER 10MM 226 P05920226 RACK HOOK 202 PSB84M CAP SCREW M10-1.
- 46 - G0592 Metal Cutt ing Band saw .
G0592 Metal Cutt ing Band saw - 4 7 - Bo w Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 400 P05920400 GREASE FITTING 417 PK61M KEY 7 X 7 X 30 401 P05920401 SPANNER NUT 418 P05920418 DRIVE WHEEL 402 P05920402 COVER 419 PSS17M SET SCREW M8-1.
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G0592 Metal Cutt ing Band saw -49 - Bl ade T ens ion & Mot or Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 450 P05920450 COLUMN 482 P05920482 SHAFT 451 PSB129M CAP SCREW M12-1.75 X 20 482-1 PN02M HEX NUT M10-1.5 452 P05920452 SCALE 483 P05920483 BUSHING 453 P05920453 RIVET 484 P05920484 SHAFT 454 PSS09M SET SCREW M8-1.
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G0592 Metal Cutt ing Band saw - 5 1 - Bl ade Gui des Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 550 P0592550 BEARING SHAFT ASSY 570 PSS01M SET SCREW M6-1 X 10 550-1 PR11M EXT RETAINING RING 25MM 571 PSB31M CAP SCREW M8-1.
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G0592 Metal Cutt ing Band saw -53 - REF PART # DESCRIPTION REF PART # DESCRIPTION 700 P05920700 TOOTH SELECTION LABEL 713-7 P0592713-7 POWER LIGHT 701 PSB100M CAP SCREW M8-1.
-5 4- G0 592 M etal Cut ting Bandsaw Grizzly Industrial, Inc. warrants ev er y produc t it sells for a p eriod of 1 year to the original purchaser from the date of purchase. This warranty d oes not apply to defects due directly or indirec tly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G0592 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0592 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0592 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0592 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0592 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0592, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0592.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0592. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0592 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
