Instruction/ maintenance manual of the product G0591 Grizzly
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COPYRIGHT © JANUARY, 2008 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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REF PART # DESCRIPTION REF PART # DESCRIPTION 9 PSB01M CAP SCREW M6-1 X 16 73 P0588073 STEEL BALL DIA. 18MM 42 P0588042 SLIDING TABLE 74 P0588074 STEEL BALL DIA.
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REF PART # DESCRIPTION REF PART # DESCRIPTION 29 PN01M HEX NUT M6-1 122A P0588122A FRONT SUPPORT BLOCK 109 P0588109 STOP PLATE 123 P0588123 T-BOLT M10-1.5 110 P0588110 NYLON PAD 124 P0588124 KNOB M10-1.5 111 P0588111 KNOB M6-1 X 35 125A P0588125A LOCK T-BOLT M10-1.
1 2 " SL IDI NG T A BL E S A W MODE L G0 5 8 8 / G0 591 INST R U CTION M ANU A L COPYRIGHT © M A Y , 20 05 BY GRIZ ZL Y IND USTRIAL , INC. RE VISED NOVEMBER, 20 0 5. W ARN I NG : NO P OR TI O N OF T HI S M AN UAL M A Y BE R EPRO DU CED I N A NY S HA PE OR FOR M W IT HO UT T HE W RI T TEN A PPROV AL O F GR I Z Z L Y I ND US TR I AL , I N C.
W A R N I N G Som e dus t cr ea t ed b y po w er sa ndi ng , sa wi ng, g rin d- in g , dril lin g , and o th e r const ructio n activ it ie s conta ins che mica ls kno wn to the Sta t e of Ca li f orni a to ca us e cance r , bi r th def ects or o the r rep rod uctiv e ha rm.
T ab le of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .............................................................................
SECTION 4: OPERATIONS ........................................................................................................... 33 Operation Safety .....................................................................................................
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
- 4 - G058 8 / G0 59 1 1 2 " Sliding T ab le Saws Overall Dimensions: Overall Size ......................... 140" W (192" w/Cross Slide Fence Extended) x 126" D (270" w/Sliding Table Extended) x 48" H Table Height .......
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -5 - Figure 1. Main view of machine features and controls. C H I Identi fica tion A. Crosscut Table : Provides a wide, stable platform for supporting full-size panels during crosscutting operations. B. Flip Stops : Used for quick measurements for crosscutting.
- 6 - G0 588 /G0 59 1 1 2" Sli ding T able Saws P. Riving Knife : Maintains kerf opening during cutting operations. This function is crucial to preventing kickback caused by the kerf clos - ing behind the blade. Q. Main Blade (Not Included): Performs the cutting operations.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO N OT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
-8- G058 8 / G0 59 1 1 2 " Sliding T ab le Saws 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -9 - Safe t y Ins tr uct io ns fo r Sli din g T able Sa w s 7 . RI P FEN CE USAGE . When us ing the crosscut fence, the workpie ce should nev er contact the rip fence while the sa w blade is cut ting. 8.
- 1 0 - G058 8 / G0 59 1 1 2" Sliding T able Saw s Below are tips to reduce the likelihood of kickback: • Never attempt freehand cuts. If the workpiece is not fed perfectly parallel with the blade, a kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 1 1 - The f ollowing is a list of common definitions, t erms and phrases used throughout this manual as the y relate to this table saw and woodworking in general. Bec ome familiar wit h these terms for assem bling, adjusting or operating this machine.
- 1 2- G0588 /G 059 1 1 2" S liding T able Saws Serious p ersonal injur y could occur if you connect the machine to t he pow er source before you have co mpleted the set up pro - cess . D O N OT conne ct the machine to the power source until instruct ed to do so.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 1 3 - A fire may o ccur if your p ar ticular elect rical configuration d oes not comply with lo cal and state cod es . T he be st way to ensur e c ompli - ance is to che ck with your local municipalit y or a qualified elec trician.
- 1 4- G0 58 8 / G0591 1 2" Sliding T able Saws In the ev ent of an elec trical shor t, grounding reduces the risk of ele ctric shock. The ground - ing wire in the cord must be properly connec ted to the grounding prong on the plug; likewise , the outlet must be properly installed and grounded.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 1 5 - 3. Remove the control panel surrounding plat e and the cover . 4. Rep lace the 220V magnetic switch ( Figur e 7 ) with the 4 40V magne tic switch. Set the dial on the new ove rload rela y to 1 1 A .
- 1 6 - G 058 8 / G0591 1 2 " Sliding T able Saws W ear safety glasses during the entir e set up proces s ! Set Up Safety SE CTION 3 : SET UP The Mod el G0 5 88 / G 0 591 is a heavy machine with a shipping weight ov er 1 4 0 0 l bs . S e rio us p e r - sonal injury may o ccur if safe moving method s are not followed.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 1 7 - Figure 1 0. Wo rking clearances. Fl oo r Loa d The G0 588 / G0 59 1 weighs 1 1 40 lbs. and has a base footprint of 79" W x 7 4" D . Most commercial floors are suit able for this machine .
- 1 8 - G0 588 /G0 59 1 1 2" Slid ing T able Saws Figure 1 1. Extension table components. B C D In v en t or y After all the pa r ts hav e been r emov e d from the two boxes , you should ha ve the following items: Crate 1 ........................
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 1 9 - Crate 2 .......................................................... Qty S. Sliding Table (Not Shown) ............................ 1 Hardware and Tools • Hex Bolt M10-1.5 x 45 ..................
-20- G 058 8 / G0591 1 2 " Sliding T able Saws Hard w are Recogn iti on Ch ar t.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 2 1 - Sl idi ng T able The sliding ta ble is a ver y heav y unit . Se rious per - sonal injury may occur if saf e moving metho ds are not follo wed. T o be safe, y ou wi ll need assis - tance and power equip - ment when installing the sliding t able.
-22- G0588 / G0 59 1 1 2" Sliding T a ble Saws Ex tens ion T ab les Compone nts and H ardware Ne ed ed : Qt y Large Extension Wing ........................................ 1 Small Extension Wing ........................................ 1 Support Leg .
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -23- Ri p F ence and Scale Compone nts and H ardware Ne ed ed : Qt y Aluminium Rip Fence ......................................... 1 Rip Fence Round Rail ........................................ 1 Rip Fence Body .
-2 4 - G0 588 /G0 59 1 1 2" Sli ding T able Saws Sliding Table Figure 25. Installing the rip fence. Clamping Plate 10. Rotate the adjusting nut of the stud on the far right until the rip fence is parallel with the edge of the table as shown in Figure 26 .
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -25- Mai n Bl ade Components and Hardware Needed: Qty Blade 12" (Not Included) .................................... 1 Riving Knife ........................................................ 1 T o install th e blad e : 1.
-26- G0 588 /G 059 1 1 2" S liding T able Saws 8. Position the riving knife about 3mm or 1 ⁄ 8 " away from the nearest carbide tooth on the main blade. Note: For a quick gauge, use the 3mm hex wrench to find the correct spacing between the blade and the riving knife, as shown in Figure 32 .
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 27 - Figure 36. Fence against blade as a guide for aligning the scoring blade. The scor ing blade must be aligned with the main blade to ensure s atisfactory c ut ting results. To align the blades and riving knife: 1.
-28- G05 88 / G0 59 1 1 2" Sliding T ab le Saws 4. Place a machinist's square flat on the table and slide it against the riving knife as shown in Figure 3 8 . —If the square lies flat against the riving knife, the riving knife is correctly adjusted .
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -29- Figure 4 1. Measuring gap between the table and the blade. Miter Slot Table Blade T o adjust the sliding tabl e parallel with the main blad e : 1. Move the blade tilt to 0˚ (blade 90˚ to table), and raise the main blade as high as it will go.
-3 0 - G0 588 /G0 59 1 1 2" Slid ing T able Saws Cr oss cut F ence Compone nts and H ardware Ne ed ed : Qt y Crosscut Aluminium Fence ................................ 1 Lock Knob s M 1 0 - 1 .5 ........................................... 2 Flip Stops .
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -3 1 - 3. Thread the knobs onto the T-bolts to secure the crosscut fence. 4. Unlock the fence extension and slide the flip stops into the fence as shown in Figure 4 5 . Figure 4 5. Stop block installation.
-32- G058 8 / G0591 1 2" Sliding T able Saws T es t Ru n Now that t he machine is connec ted to t he power source, it is important to per form a test run t o mak e sure all the controls are working properly .
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -33 - Damag e to your eyes, lungs, and ears could re su lt fr om us ing th is ma ch in e w it ho u t prope r p rotective g ear . Alway s wear safet y glasses , a respirator , and hearing protect ion when op erat ing t his machine.
-3 4- G 058 8 / G0591 1 2" Sliding T able Saws The Model G0 58 8 / G0591 will per form best when high quality , sharp blades are used. There fore , whenev er the blades star t to get dull, we rec - ommend that you hav e them resharpened or replaced with a new blade.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -35 - Figure 52. Edge shoe and hold down placement. Hold Down Edge Shoe The Mod el G0 588 /G0 59 1 easily ri ps full size panels ( Figure 50 ). The s liding table remov es the burden of s liding a large and heav y panel over a stationar y table sur face .
-3 6 - G05 88 / G0 59 1 1 2" Sliding T a ble Saws Ri p cutt in g usin g trad itio na l tabl e sa w tec hn iq ue s: 1. Remove the crosscut fence. 2. Use the table lock ( Figure 5 3 ) to lock the sliding table into a stationary position . Figure 55.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -37 - Figure 59. Crosscutting workpieces using the rip fence as a cut-off gauge. Lastly , this machine has the capabilit y of cross - cut ting workpie ces while using t he rip fence as a cut-of f gauge ( Figure 59 ).
-3 8- G 058 8 / G0591 1 2 " Sliding T able Saws Cr os sc ut ti ng fu ll si ze pa ne ls : 1. Install the crosscut fence in the forward mounting points shown in Figure 6 0 and lock it in place.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -39 - Figure 64. Example of miter cutting operation. The miter fence allows miter cuts from 0˚ through 1 35 ˚ . The table mounted miter scale has a resolu - tion of 1 ˚ . To perform a miter cut: 1. Slide the crosscut table to the front edge of the sliding table and lock it in place.
- 40 - G 058 8 / G0591 1 2 " Sliding T able Saws SE CTION 5 : A CC E SSORIE S Figure 67. G5562 & G5563 SLIPIT. G5562—SLIPIT ® 1 Qt. Gel G5563—SLIPIT ® 12 oz Spray Used on cast iron table surfaces and other unpainted metal surfaces to reduce sliding friction and hangups.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 4 1 - Figure 69. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
- 42- G0588 / G0 59 1 1 2" Sliding T a ble Saws Figure 73. H3308 SHOP FOX ® Push Stick. H3308— SHOP FOX ® Push Stick Measuring 13 1 ⁄ 2 " overall, this push stick allows the operator to keep their hands at a safe distance away from the blade or cutter.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -43 - Alwa ys disconnec t power to t h e m a ch in e b efo r e per forming maintenanc e. Failure to do t his may result in serious pe rson - al injury . Cleaning t he Model G0588 / G0 59 1 is relatively easy .
- 44 - G0 588 /G0 59 1 1 2" Sli ding T able Saws L ubr ica ti on The bearings are sealed and pre-lubricated and require no lubrication during their usable life. However, your saw components will operate at their best if the bearing surfaces are kept clean—this is especially important for the trun - nion bearings.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -45 - SE CTION 7 : SE R VICE A l w a y s d i s c o n n e c t po we r t o t he m ac hi ne b ef or e pe r fo rm in g se r - vice adjust ments . Failure to do this m ay result in serious p ersonal injur y .
- 46 - G0 588 /G 059 1 1 2" S liding T able Saws 5. Remove the old V-belt set and replace them with a new V-belt set. Note: The motor V-belts should always be replaced as a matched set to ensure maxi - mum belt longevity and power transmission. 6.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 4 7 - 8. Adjust the blade angle until you hit the 45˚ positive stop. Check the bevel with an adjust - able square set to 45˚. 9. If variations exist, loosen the set screw in the 45˚ tilt stop nut ( Figure 8 3 ) and adjust the stop nut until the blade and square match.
- 48 - G0 588 /G0 59 1 1 2" Sliding T a ble Saws Figure 8 6. Crosscut fence adjustment cam. Figure 8 5. Fence adjustment test piece. 3. Use the crosscut fence to cut 1 ⁄ 2 " off of each side of the test piece, then cut side 1 again (make 5 cuts total).
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -49 - Elect r ica l .
-50 - G058 8 / G0 59 1 1 2" Sliding T a ble Saws Symptom Possible Cause Possible Solution Motor w ill not s tar t, or it g rowls on st ar t up . 1 . Emer gen cy sto p but t on is dep ress ed. 2. Power s up ply fu se or c irc uit breaker ha s tri pp ed .
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 5 1 - Symptom Possible Cause Possible Solution Lo ud r e pe t it i ou s no i s e c o m in g from ma ch ine. 1. Pulley setscrews or keys are missing or loose. 2. Motor fan is hitting the cover. 3. V-belts are defective or damaged.
-52- G0588 /G 059 1 1 2" S liding T able Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0588001 BODY 199-1 P05910199-1 OVERLOAD RELAY 2 P0588002 TABLE 199-2 P05910199-2 MAGNETIC CONTACTOR 3 PW01M FLAT WASHER 8MM 202 P0588202 DUST SHIELD 4 PSB13M CAP SCREW M8-1.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -53 - .
-5 4 - G058 8 / G0 59 1 1 2 " Sliding T ab le Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 3 PW01M FLAT WASHER 8MM 29 PN01M HEX NUT M6-1 9 PSB02M CAP SCREW M6-1 X 20 30 PW03M FLAT WASHER 6MM 17 P0588017 TABLE INSERT 31 P0588031 SCALE BASE 18 PFH07M FLAT HD SCR M5-.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -55 - .
-56 - G058 8 / G0591 1 2 " Sliding T able Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 9 PSB01M CAP SCREW M6-1 X 16 64 P0588064 HOLD DOWN ARBOR 42 P0588042 SLIDING TABLE 65 P0588065 PLASTIC.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -57 - .
-58 - G 058 8 / G0591 1 2" Sliding T able Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 21 PSS16M SET SCREW M8-1.25 X 10 96 P0588096 ROTATE SHAFT 22 PN03M HEX NUT M8-1.25 96A P0588096A ECCENTRIC SHAFT 25 PN02M HEX NUT M10-1.5 97 P0588097 ROTATE ARBOR SUPPORT 29 PN01M HEX NUT M6-1 98 P0588098 MAGNET 37 PS05M PHLP HD SCR M5-.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -59 - .
- 60 - G058 8 / G0 59 1 1 2" Sliding T a ble Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 29 PN01M HEX NUT M6-1 122A P0588122A FRONT SUPPORT BLOCK 109 P0588109 STOP PLATE 123 P0588123 T-BOLT M10-1.5 110 P0588110 NYLON PAD 124 P0588124 KNOB M10-1.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 6 1 - .
- 62- G0588 /G 059 1 1 2" S liding T able Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 28 PN13M HEX NUT M16-2 144 P0588144 ROLLER 104 PSB117M BUTTON HD CAP SCR M5-.8 X 8 145 PB33M HEX BOLT M12-1.75 X 50 132A P0588132A RIP FENCE BASE 146 PSB14M CAP SCREW M8-1.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -63 - .
- 64 - G0 588 /G 059 1 1 2" S liding T able Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 3 PW01M FLAT WASHER 8MM 172 P0588172 GATHER PLATE 22 PN03M HEX NUT M8-1.25 173 P0588173 CRANK ARM 29 PN01M HEX NUT M6-1 174 P0588174 PULLEY COLLAR 40 PN09M HEX NUT M12-1.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -65 - .
- 66- G0 588/G059 1 1 2" Slid ing T able Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 22 PN03M HEX NUT M8-1.25 216-3 PC045A R CAPACITR 45M 250 V (G0591) 24 PB34M HEX BOLT M10-1.5 X 60 216-4 PC600 S CAPACITR 600M 125V (G0591) 25 PN02M HEX NUT M10-1.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws - 67 - .
- 68 - G0 588 /G 059 1 1 2" Sliding T able Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 3 PW01M FLAT WASHER 8MM 244 P0588244 ECCENTRIC 25 PN02M HEX NUT M10-1.
G058 8 / G0 59 1 1 2 " Sliding T ab le Saws -69 - .
- 70 - G0 588 /G0 59 1 1 2" Sli ding T able Saws Grizzly Industrial, Inc. warrants ev er y produc t it sells for a peri od of 1 year to the original purchaser from the date of purchase. This warranty does not apply to d efects due d irectly or indirectly to misuse, abuse, negligence, accid ents, repairs or alterations or lack of maintena nce.
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An important point after buying a device Grizzly G0591 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0591 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0591 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0591 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0591 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0591, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0591.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0591. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0591 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
