Instruction/ maintenance manual of the product G0561 Grizzly
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MO DE L G0 56 1 7" x 1 2 " MET A L - C U T TIN G B A NDS A W O WNER'S MANU AL COPYRIGHT © MA Y , 20 06 BY GRIZ ZL Y I NDUSTRIAL , INC. W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE RE PROD UCED I N A NY SH APE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I ND UST RIA L , INC .
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T a ble of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .............................................................................
SECTION 5: ACCESSORIES ......................................................................................................... 28 SECTION 6: MAINTENANCE ................................................................................................
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
- 4- G0 56 1 7" x 1 2" Metal- Cut ting B andsaw The information contained herein is deemed accurate as of 6/23/2006 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -5 - The information contained herein is deemed accurate as of 6/23/2006 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
- 6 - G0561 7 " x 1 2" Metal- Cut ting Bandsaw Identi fi cat ion A. Blade Tension Handle B. Blade Guide Adjustment Knob C. Coolant Control Valve D. Motor ON/OFF Switch E. 1 HP Motor F. Feed ON/OFF Valve Lever Figure 1. Main view of machine features.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
-8- G0561 7 " x 1 2" Metal- Cut ting Bandsaw 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -9 - Safe t y Ins tru ctio ns fo r M etal Cutti ng Ba ndsa ws 8. FIRE HAZARD. Use EXTREME CAUTION if cutting mag nesium. Using the wrong cut- ting fluid will lead to a chip fire and possible explosion.
- 1 0 - G 056 1 7 " x 1 2" Metal- Cut ting Bandsaw Serious per sonal injur y could occur if you connect the machine to the power sourc e before y ou have completed the setup p ro - cess . DO NOT connec t the machine to th e power source until inst ructed to do so.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw - 1 1 - In the even t of an elec trical shor t, grounding reduces the risk of elec tric shock. The grounding wire in the power cord must be properly connec t - ed to the grounding prong on the plug; likewise , the outlet must be prop erly installed and ground - ed.
- 1 2- G0561 7 " x 1 2" Metal- Cut ting Bandsaw The Model G05 6 1 was carefully pack ed when it left our wa rehouse. If you discov er the machine is damaged after you hav e signed for delivery , please immed iately call Customer Service at ( 5 70) 546 -9 66 3 for advise.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw - 1 3 - Figure 3. Loose parts inventory. B A C In v en t or y After all the par ts ha ve been remov ed from the box, you should have the following items: Box Contents ( Figure 3 ) Qt y Metal-Cutting Bandsaw (not shown) .
- 1 4- G 056 1 7" x 1 2" Metal- Cut ting Bandsaw Hard wa re Recog ni tio n Chart.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw - 1 5 - Figure 4. Minimum G0561 working clearances. Fl oor Lo ad The weight and footprint size for your machine is loc at ed in t he machine data shee t.
- 1 6 - G0 56 1 7" x 1 2" Metal- Cut ting B andsaw A shipping bracket has been installed on the bandsaw to protect the alignment of the bow dur - ing shipment. Af ter remov al, store t he bracket in a safe place until you need to move or ship the bandsaw in the future.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw - 1 7 - Figure 7. Wheels installed. Wheels & Le v el in g F e et The wheels may be installed to mak e it easier to mov e the G0561 bandsaw . Components and Hardware Needed: Qty Wheels ............
- 1 8 - G0561 7 " x 1 2" Metal -Cut ting Bandsaw Figure 11. Installing pulley cover. P u lle y Co v er Components and Hardware Needed: Qty Pulley Cover ...................................................... 1 Collar .........................
G0561 7 " x 1 2" Metal- Cut ting Bandsaw - 1 9 - The V-Belt on the Model G0 56 1 ma y hav e come installed and only need to be tensioned or reposi - tioned for your d esired RPM . The following steps will tak e you t hrough both proc esses. To tension or change the V-belt position: 1.
-20- G 056 1 7 " x 1 2" Metal- Cut ting Bandsaw V er tic al As sembl y Figure 15. Removing blade guide cover. Figure 16. Table and bracket installed. Figure 17. Squaring table to blade. 2. Install the vertical work table and replace the two screws removed in Step 1.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw - 21 - Starting the machine: 1. Read the entire instruction manual. 2. Make sure all tools and foreign objects have been removed from the m achine. 3. Put on safety glasses and secure loose clothing o r long hair.
-22- G056 1 7" x 1 2 " Metal- Cutting Band saw Damag e to your eyes, lungs, and ears could re sul t fro m u sing t his ma chi ne wit ho ut prope r protect iv e g ear . Alwa ys wear safet y glasses , a re spirator , and hearing protection when op erating this machine.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -23- Figure 24. Vise jaw lock nut. 4. Loosen the lock nut in Figure 24 on the opposite jaw so the jaw can float, and match the angle of the workpiece. 5. Tighten the vise against the workpiece. T o ad just t he angle on the vise : 1.
-2 4- G 056 1 7" x 1 2" Metal- Cut ting Bandsaw Bl ade S electi on The Mo del G0 561 us es 9 3" x 3 ⁄ 4 " ba nds aw blades. Selecting t he right blade for the job depends on a variety of factors, suc h as the t ype of mate - rial b eing cut, hardness of the mat erial, machine capabilit y , and operato r technique.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -25- FIRE H AZ ARD ! DO N OT c ut m a g n e s iu m wh e n using oil-water solutions as a cut ting flui d ! Always use a cutting fluid intend - ed fo r m ag ne siu m. T he water in the solution wi ll cause a magne sium- chip fire.
-26- G0 56 1 7" x 1 2" Metal- Cut ting B andsaw The speed at which the saw blade will cut through a workpiec e is controlled by blade type , feed ra te, and feed pressure . Note : If a lubricant is used on the cut, the feed r ate can be inc r eased by appro ximately 1 5 % .
G0561 7 " x 1 2" Metal- Cut ting Bandsaw - 27 - The following t ips will help you safely and effec - tively operate your bandsaw , and help y ou get the maximum life out of your s aw blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length.
-28- G0561 7 " x 1 2" Metal -Cut ting Bandsaw Figure 33. Blades SE CTION 5 : A CCE SSO RIES Figure 34. H5408 Blade Tensioning Gauge. H5408—Blade Tensioning Gauge The B lade T ensio ning Gauge ensures long b lade life , reduced blade breakage , and straight cut ting by indicating correct tension.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -29- Figure 38. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
-3 0 - G0561 7 " x 1 2" Metal- Cut ting Bandsaw Alwa ys disconnec t power to th e m ac hin e be fo re per forming maintenance. Failure to do t his may result in serious per son - al injury . L ubr ica ti on Cleaning the Model G0561 is relativ ely easy .
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -3 1 - Re view the troubleshooting and procedures in this section to fix y our machine if a prob lem de velops. If y ou need replacement par ts or you are unsure of your repair skills, t hen feel free to c all our T echnic al Suppor t at ( 57 0) 546 - 966 3.
-32- G0561 7 " x 1 2" Metal- Cut ting Bandsaw SYMPTO M POS SIB LE CAUSE CORR ECTI VE A CT IO N Mac hine is lou d w hen cut ti ng or bog s d own in the cu t. 1. Excessive feed rate. 2. The blade TPI is too great, or the material is too coarse.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -33 - Bl ade Chan ge Blades should be changed when they become dull, damaged, or when you are using materials that require a blade of a certain type or tooth count. To change the blade on the bandsaw: 1.
-3 4- G0 56 1 7" x 1 2 " Metal- Cutt ing Band saw Bl ade T ens ion & T rack in g Figure 46. Blade tension guide. NOTICE Loosen blade tension at the end of each day to prolong blade life. T o te nsion t he blade on the b andsaw : 1. T urn the blade tension handle clockwise to tension the blade.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -35 - It i s alw ays a good idea during the lif e o f yo ur sa w to check and adjust this setting. This adjustment will impr ov e you r cut ting results and extend the life of you r blade. To square the blade to the bed of the table: 1.
-3 6- G 056 1 7 " x 1 2" Metal- Cut ting Bandsaw The blade guide bearings c ome adjusted from the factor y and the need for adjustment should rarely occur .
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -37 - Elect ri cal Compo nents Figure 50. Power switch. Figure 51. Coolant pump ON/OFF Switch. Figure 52.
-3 8- G0 56 1 7" x 1 2" Metal- Cutt ing B andsaw G0 56 1 1 1 0 V & 22 0 V Wir in g Diag ram .
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -39 - .
- 40 - G0561 7 " x 1 2" Metal -Cut ting Bandsaw .
G0561 7 " x 1 2" Metal- Cut ting Bandsaw - 4 1 - .
- 42 - G0 56 1 7" x 1 2 " Metal- Cutting Band saw P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0561001 BASE 47 PN08 HEX NUT 3/8-16 2 P0561002 ACME SCREW 22 x 5 x 480 48 PB.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -43 - REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0561201 GEAR BOX ASSEMBLY 245 P0561245 BLADE ADJUSTABLE KNOB 201-1 P0561201-1 GEAR BOX 249 P0561249 SHAFT ASSEMBLY 201-2 P0561201-2 TRANSMISSION WHEEL SHAFT 250 P0561250 IDLER WHEEL ASSEMBLY 201-3 P0561201-3 BUSHING 251 P0561251 BLADE 0.
- 44 - G0561 7 " x 1 2" Metal- Cut ting Bandsaw P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 303 P0561303 MOTOR MOUNT PLATE 341 P0561341 CYLINDER LOWER SUPPORT 304 PN02 HEX N.
G0561 7 " x 1 2" Metal- Cut ting Bandsaw -45 - Mach ine Lab el s & Pa r ts Li st Sa f ety Lab e l P l ac em e n t The safety labels on this machine warn and indicate how to protect the operator or bystander from machine hazards. The machine owner MUST maintain the original label location and readability.
- 46 - G0561 7 " x 1 2" Metal- Cut ting Bandsaw Grizzly Industrial, Inc. warrants ev er y produc t it sells for a p eriod of 1 year to the original purchaser from the date of purchase.
CUT ALONG DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City ____.
T APE A LONG EDGES- -PLE ASE D O N OT ST APLE FOLD ALONG DOT TED LINE FOLD ALONG DOT TED LINE GRI ZZ L Y INDU STRIAL , I NC. P .O . BO X 20 69 BELLING HAM, W A 982 27 -20 69 Place Stamp Here N a m e _.
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An important point after buying a device Grizzly G0561 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0561 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0561 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0561 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0561 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0561, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0561.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0561. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0561 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
