Instruction/ maintenance manual of the product G0548 Grizzly
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2 HP DUST COLLECTOR MODEL G0548 INSTRUCTION MANUAL COPYRIGHT © DECEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
Table of Contents SECTION 1: SAFETY ............................................................................................................................2 Safety Instructions for Power Tools .....................................................
-2- G0548 2 HP Dust Collector 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL.
G0548 2 HP Dust Collector -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
-4- G0548 2 HP Dust Collector Additional Safety For Dust Collectors 5. DO NOT ALLOW STEEL TO STRIKE AGAINST IMPELLER WHICH MAY PRO- DUCE A SPARK. Sparks can smolder in wood dust for a long time before fire or flame is detected.
G0548 2 HP Dust Collector -5- Grizzly Industrial, Inc. is proud to offer the Model G0548 2 HP Dust Collector. This machine is part of Grizzly’s growing family of fine machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.
-6- G0548 2 HP Dust Collector The Model G0548 features a single phase 220V 2 HP motor. Amperage Draw 220V .................................................... 12 Amps Use the following guidelines when choosing a cir- cuit breaker (circuit breakers rated any higher are not adequate to protect the circuit): Circuit Breaker 220V .
G0548 2 HP Dust Collector -7- Electrocution or a fire can result if the machine is not grounded correct- ly. Make sure all electri- cal circuits are ground- ed. DO NOT use the machine if it is not grounded. We do not recommend the use of extension cords with 220V equipment.
-8- G0548 2 HP Dust Collector Figure 2. Main view of machine features. 3 4 2 1 SECTION 4: MACHINE FEATURES 1. Canister Filter Cleaning Handle 2. Canister Filter 3.
G0548 2 HP Dust Collector -9- Your machine left our warehouse in two carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent.
-10- G0548 2 HP Dust Collector Figure 4. Main box items. Box 2: Main Components (Figure 4 ) E. Motor & Impeller ..........................................1 F. 6" Inlet w/Three 4" Fittings ..........................1 G. Base .............
G0548 2 HP Dust Collector -11- Hardware Recognition Chart.
-12- G0548 2 HP Dust Collector The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed.
G0548 2 HP Dust Collector -13- Components and Hardware Needed: Qty Base ..................................................................1 Casters ..............................................................4 Flange Bolts 5 ⁄ 16 "-18 x 1 ⁄ 2 " .
-14- G0548 2 HP Dust Collector Components and Hardware Needed: Qty Base ..................................................................1 Canister Support ................................................1 Flange Bolts 5 ⁄ 16 "-18 x 1 ⁄ 2 " .
G0548 2 HP Dust Collector -15- Components and Hardware Needed: Qty Collector ............................................................1 Flange Bolts 5 ⁄ 16 "-18 x 1 ⁄ 2 " ..................................10 Rubber Gasket ............
-16- G0548 2 HP Dust Collector Collection Bag Components and Hardware Needed: Qty Clear Collection Bag ..........................................1 Metal Belt Clamp ................................................1 Narrow Foam Strip ...................
G0548 2 HP Dust Collector -17- Figure 19. Lower collection bag installed. 3. Tighten the metal belt clamp around the nar- row foam strip to seal and secure the lower collection bag ( Figure 19 ). Inlet Components and Hardware Needed: Qty 6" Inlet with Three 4" Ports .
-18- G0548 2 HP Dust Collector You have many choices regarding main line and branch line duct material. In most commercial workshops, the main line and branch lines are usually metal duct. Flexible hose is then used to connect each machine to the branch lines.
G0548 2 HP Dust Collector -19- Since plastic hose is abundant, relatively inex- pensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector.
-20- G0548 2 HP Dust Collector Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connec- tion. Ensure that the entire system is grounded.
G0548 2 HP Dust Collector -21- The best way to plan your new system is to draw a bird’s eye view (as shown in Figure 24 ) of your shop and sketch the following: 1. Your desired location of the dust collector, usually in a corner or along a wall. 2. The location of each machine in the system.
-22- G0548 2 HP Dust Collector Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there is a problem.
G0548 2 HP Dust Collector -23- Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them. Regular periodic maintenance on your Model G0548 Dust Collector will ensure its optimum per- formance.
-24- G0548 2 HP Dust Collector Figure 25. Move canister handle back and forth. While the Model G0548 excels at collecting the majority of wood dust produced by your machines, it is not an air filter; therefore, we strongly recommend the supplemental aid of a shop air filter such as the Grizzly G5955 or G9956.
G0548 2 HP Dust Collector -25- The following pages contain the machine data sheets, parts diagrams, parts lists, and the Warranty/Return information for the Model G0548. If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department.
-26- G0548 2 HP Dust Collector Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET MODEL G0548 2 HP DUST COLLECTOR Design Type ............................................................
G0548 2 HP Dust Collector -27- G0548 Dust Collector Parts 2 1 18 12 25 31 12 15 2 32 4 26 8 10 9 7 13 29-1 28 23 17 30 11 2 14 27 2 28 19 2 24 22 34 5 6 17-2 17-1 17-3 17-4 Motor Components 17-5 35 36.
-28- G0548 2 HP Dust Collector 18 17 19 14 12 7 16 15 9 13 8 12 3 2 1 10 5 6 24 11 4 6 5 23 22 20 7 21 H5783 Canister Filter Parts.
G0548 2 HP Dust Collector -29- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH5783001 HANDLE 2 PB83M HEX BOLT M6-1 X 16 3 PH5783003 CANISTER FILTER 4 PH5783004 HEX SPINDLE 5 PH5783005 THREAD BEARING 6 PH5783006 BEARING PLATE 7 PS09M PHLP HD SCR M5-.
-30- G0548 2 HP Dust Collector Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G0548 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0548 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0548 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0548 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0548 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0548, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0548.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0548. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0548 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
