Instruction/ maintenance manual of the product G0507 Grizzly
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18" & 20" SUPER HEAVY-DUTY BANDSAWS MODELS G0506/G0507/G0511 INSTRUCTION MANUAL COPYRIGHT © AUGUST, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
Table Of Contents PAGE 1. SAFETY ......................................................................................................................................2 SAFETY RULES FOR ALL TOOLS .......................................................
-2- 18" & 20" Super Heavy-Duty Bandsaws Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
18" & 20" Super Heavy-Duty Bandsaws -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate.
-4- 18" & 20" Super Heavy-Duty Bandsaws Additional Safety Instructions For Bandsaws 7. BLADE SHOULD BE RUNNING AT FULL SPEED before beginning a cut. 8. ALWAYS FEED STOCK EVENLY AND SMOOTHLY. Do not force or twist blade while cutting, especially when sawing small radii.
18" & 20" Super Heavy-Duty Bandsaws -5- Grizzly Industrial, Inc. is proud to offer the 18" and 20" Super Heavy-Duty Bandsaws. These bandsaws are a part of Grizzly’s growing family of fine woodworking machinery.
-6- 18" & 20" Super Heavy-Duty Bandsaws Model G0506/G0507 The Model G0506/G0507 Bandsaw is pre-wired for single-phase, 220V operation. Under normal use, the Model G0506 2 HP motor draws approx- imately 12 amps. We recommend a 15 amp cir- cuit.
18" & 20" Super Heavy-Duty Bandsaws -7- Model G0511 The Model G0511 Bandsaw is pre-wired for 3- phase, 220V operation. Under normal use, the 5 HP motor draws approximately 13 amps. We rec- ommend using a 15 amp circuit, including a 15 amp circuit breaker, plug, receptacle and wiring rated for at least 15 amps.
-8- 18" & 20" Super Heavy-Duty Bandsaws Under no circumstances should the grounding blade from any plug be removed. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Repair or replace damaged or worn cords immediately.
18" & 20" Super Heavy-Duty Bandsaws -9- SECTION 4: CONTROLS AND COMPONENTS Figure 4. Rear view of bandsaw. Identification The 18" and 20" Super Heavy-Duty Bandsaw controls and components are frequently referred to in this section.
-10- 18" & 20" Super Heavy-Duty Bandsaws SECTION 5: SET UP Piece Inventory After all the parts have been removed from the carton, you should have: • Bandsaw Unit with Blade • Table a.
18" & 20" Super Heavy-Duty Bandsaws -11- 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Set.
-12- 18" & 20" Super Heavy-Duty Bandsaws Site Considerations 1. Floor Load: The 18" and 20" Super Heavy- Duty Bandsaws represent a large weight load in a small footprint. Most commercial floors are suitable for your machine. Some residential floors may require additional rein- forcement to support both machine and operator.
18" & 20" Super Heavy-Duty Bandsaws -13- Figure 6. Table installed correctly. Table To mount the table: 1. Installing the table is easiest if the blade is out of the way.
-14- 18" & 20" Super Heavy-Duty Bandsaws Figure 8. Dust port installed. Dust Port To install the dust port: 1. Place the dust port on the saw as shown in Figure 8 . 2. Secure it with the included Phillips head screws. Figure 9. Guide post lock knob.
18" & 20" Super Heavy-Duty Bandsaws -15- The blade guard can be adjusted along the sup- port rod to help facilitate adjustments made to the blade guide assembly. The blade guard must be adjusted to the lowest position on the sup- port rod before starting the machine.
-16- 18" & 20" Super Heavy-Duty Bandsaws Blade Tracking Always adjust the blade guides away from the blade before making blade tracking adjustments. The wheels on the Model G0506/G0507/G0511 Super Heavy-Duty Bandsaws are crowned and have rubber tires.
18" & 20" Super Heavy-Duty Bandsaws -17- The support bearings support the back of the blade during the sawing operation. The adjust- ments that can be made to the support bearings are lateral placement and backing placement. Make sure the guide bearings are adjusted away from the blade before making this adjustment.
-18- 18" & 20" Super Heavy-Duty Bandsaws Figure 17. Guide bearings properly adjusted. The guide bearings ensure that the blade cannot twist during operation. Perform the steps below for both upper and lower guide bearings. To adjust the guide bearings: 1.
18" & 20" Super Heavy-Duty Bandsaws -19- Figure 19. Positive stop and jam nut. Table Stop The positive stop under the table ( see Figure 19 ) allows you to repeatedly square up the table after adjusting the table to another angle. To adjust the positive stop: 1.
-20- 18" & 20" Super Heavy-Duty Bandsaws Figure 21. The foot brake is located below the dust collection port. Foot Brake Turn on the power supply at the main panel and/or plug in the bandsaw. Push the START but- ton to turn on the bandsaw.
18" & 20" Super Heavy-Duty Bandsaws -21- Figure 22. Blade tension gauge. Blade Tension 5. Turn the bandsaw OFF. Double check the tracking and blade guides to make sure that they do not need to be adjusted after ten- sioning the blade. Reset the guide bearings and upper blade guide assembly for height.
-22- 18" & 20" Super Heavy-Duty Bandsaws Blade Lead Sometimes the bandsaw blade will not cut straight even when the fence and blade are par- allel ( see Figure 23 ).
18" & 20" Super Heavy-Duty Bandsaws -23- Using this machine pro- duces sawdust which may cause allergic reactions and respiratory problems. Use an approved dust mask to protect yourself from dust hazards! SECTION 6: OPERATIONS Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
-24- 18" & 20" Super Heavy-Duty Bandsaws Figure 24. Raker, Skip and Hook blades. Raker Skip Hook • RAKER — This style is considered to be the standard because the tooth size and shape are the same as the tooth gullet.
18" & 20" Super Heavy-Duty Bandsaws -25- Figure 25. Loosen this bolt to remove assembly. Blade Changes To remove the blade: 1. Disconnect power to the bandsaw! 2. Release the tension on the blade by turning the tension control knob counterclockwise.
-26- 18" & 20" Super Heavy-Duty Bandsaws Ripping is the process of cutting a wide board into two or more narrower boards. The maximum board width that can be ripped is limited by the maximum throat dimension of the bandsaw. For ripping, a wider blade is better.
18" & 20" Super Heavy-Duty Bandsaws -27- Resawing Resawing is the process of cutting the thickness of a board into two or more thinner boards.
-28- 18" & 20" Super Heavy-Duty Bandsaws SECTION 7: MAINTENANCE V-Belts To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension. The belt should be checked for cracks, fraying and wear.
18" & 20" Super Heavy-Duty Bandsaws -29- The sealed and pre-lubricated ball bearings on most of the moving parts of this bandsaw require no lubrication for the life of the bearings. These bearings are standard sizes, and replacements can be purchased from our parts department or a bearing supply store.
-30- 18" & 20" Super Heavy-Duty Bandsaws G0506 &G0507 Wiring Diagram GROUND 1 2 16 1 8 GROUND A1 A2.
18" & 20" Super Heavy-Duty Bandsaws -31- A2 A1 G0511 Wiring Diagram GROUND 1 2 16 1 8 GROUND THREE-PHASE 220 V OL T PO WER SOURCE U1 U5 V1 V5 W1 W5 U2—V2—W2 220 V OL T WIRING GROUND .
-32- 18" & 20" Super Heavy-Duty Bandsaws The following pages contain general machine data, parts diagrams/lists, troubleshooting guide a nd Warranty/Return information for your 18" and 20" Super Heavy-Duty Bandsaws.
18" & 20" Super Heavy-Duty Bandsaws -33- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ....................................................................
-34- 18" & 20" Super Heavy-Duty Bandsaws G0506.
18" & 20" Super Heavy-Duty Bandsaws -35- 60 62 61 G0506.
-36- 18" & 20" Super Heavy-Duty Bandsaws G0506.
18" & 20" Super Heavy-Duty Bandsaws -37- G0506.
-38- 18" & 20" Super Heavy-Duty Bandsaws 60 62 61 G0506.
18" & 20" Super Heavy-Duty Bandsaws -39- REF PART # DESCRIPTION REF PART # DESCRIPTION 052 PB21 HEX BOLT 3 ⁄ 8 "-16 X 3 ⁄ 4 " 053 P0506053 STOP SWITCH 054 PSB21M CAP SCREW M4-.
-40- 18" & 20" Super Heavy-Duty Bandsaws REF PART # DESCRIPTION REF PART # DESCRIPTION 102 P0506102 TRUNNION BRACKET 103 P0506100 HEX BOLT 1 ⁄ 2 "-12 X 1 3 ⁄ 4 " 104 PLW07 .
18" & 20" Super Heavy-Duty Bandsaws -41- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ....................................................................
-42- 18" & 20" Super Heavy-Duty Bandsaws G0507/G0511.
18" & 20" Super Heavy-Duty Bandsaws -43- 60 62 61 G0507/G0511.
-44- 18" & 20" Super Heavy-Duty Bandsaws G0507/G0511.
18" & 20" Super Heavy-Duty Bandsaws -45- G0507/G0511.
-46- 18" & 20" Super Heavy-Duty Bandsaws 60 62 61 G0507/G0511.
18" & 20" Super Heavy-Duty Bandsaws -47- REF PART # DESCRIPTION REF PART # DESCRIPTION 049 PN08 HEX NUT 3 ⁄ 8 "-16 050 P0507050 SPRING 051 PN08 HEX NUT 3 ⁄ 8 "-16 052 PB21 HEX BOLT 3 ⁄ 8 "-16 X 3 ⁄ 4 " 053 P0507053 STOP SWITCH 054 PSB21M CAP SCREW M4-.
-48- 18" & 20" Super Heavy-Duty Bandsaws REF PART # DESCRIPTION REF PART # DESCRIPTION 099 PLW04 LOCK WASHER 3 ⁄ 8 " 100 P0507100 HEX BOLT 5 ⁄ 8 "-11 X 2" 101 PW14 FLA.
18" & 20" Super Heavy-Duty Bandsaws -49- TROUBLESHOOTING Motor will not start. 1. Low voltage. 1. Check power line for proper voltage. 2. Open circuit in motor or loose 2. Inspect all lead connections on motor for loose or open connections.
-50- 18" & 20" Super Heavy-Duty Bandsaws Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
CUT ALONG DOTTED LINE ___Other__________________________________________________ 9. How many of your woodworking machines are Grizzly? _____________ 10.
TAPE ALONG EDGES--PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here Name_____________________________.
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An important point after buying a device Grizzly G0507 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0507 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0507 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0507 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0507 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0507, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0507.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0507. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0507 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
