Instruction/ maintenance manual of the product G0505 Grizzly
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12 1 ⁄ 2 " LEAN & MEAN PORTABLE PLANER MODEL G0505 INSTRUCTION MANUAL COPYRIGHT © DECEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
Table Of Contents PAGE 1. SAFETY ....................................................................................................................................2 SAFETY INSTRUCTIONS FOR POWER TOOLS ................................................
-2- 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed.
-3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
-4- Like all power tools, there is danger asso- ciated with the Model G0505 Planer. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury.
-5- SECTION 2: INTRODUCTION Grizzly Industrial, Inc. is proud to offer the Model G0505 12 1 ⁄ 2 " Portable Planer. This planer is a part of Grizzly’s growing family of fine machinery.
-6- Grounding This tool is equipped with an electric cord having an equipment grounding conductor. Improper connections of the electrical-grounding conductor can result in the risk of electric shock. The con- ductor with green or green and yellow striped insulation is the electrical grounding conductor.
-7- SECTION 4: IDENTIFICATION Controls & Features To help you understand the set up and operation instructions, become familiar with the basic fea- tures of your new planer. Please match up the list below with the letters in Figures 1 and 2 to identify the planer controls and features.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -8- SECTION 5: SET UP Unpacking The Model G0505 is shipped from the manufac- turer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -9- 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Scre.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -10- Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -11- Mounting to Bench The planer can be directly mounted to a bench or table top, or to a Shop Fox ® Deluxe Tool Table for increased stability during planing. To mount the planer: 1. Determine the correct length of hex bolts needed to mount the planer to your work- bench.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -12- Chip Deflector Figure 5. Chip deflector mounting studs. Mounting Studs Once assembly is complete, you are ready to test run the machine. Test Run DO NOT attempt to investigate or adjust the machine while it is running.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -13- Using this machine pro- duces sawdust that may cause short and long- term respiratory illness. Always wear a dust mask when operating this planer! SECTION 6: OPERATIONS Failure to disconnect power when working on machine may cause the machine to accidentally start.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -14- Depth Of Cut The planing depth is controlled by the crank han- dle on top of the planer. Turning the handle clock- wise raises the cutterhead and turning it counter- clockwise lowers the cutterhead.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -15- Figure 8. Common hardwood shear strengths. The species of wood, as well as its condition, has a dramatic effect on the depth of cut the planer can effectively take with each pass. The harder the wood (as illustrated by its shear strength), the shallower the depth of cut should be.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -16- Wavy Surface Problem —Caused by poor knife height adjust- ment, wavy surface appears when one knife is taking deeper cuts than the rest of the knives. Solution —Reset knife height with the gauge.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -17- SECTION 7: MAINTENANCE Disconnect power from the machine when per- forming any mainte- nance. Failure to do this may result in serious per- sonal injury. ! Regular periodic maintenance on your Model G0505 Planer will ensure its optimum perfor- mance.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -18- worn down to 1 ⁄ 4 '' (6mm), it is time for replace- ment. When checking brushes, be sure to replace each brush in the same position and the same location that it came from. When replacing old brushes, be sure to replace both brushes at the same time.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -19- Feed Rollers The feed rollers rotate in bushing blocks that are spring loaded. The feed rollers ride up on the board so that the roller pressure is maintained. If chips or sawdust build up between the bracket and bushing block, the amount of roller vertical travel will be reduced.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -20- SECTION 8: SERVICE ADJUSTMENTS Disconnect power from the machine when per- forming any service adjustments. Failure to do this may result in seri- ous personal injury. ! Figure 14. Aligning extension wings.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -21- Figure 16. Side view of cutterhead and gauge. Figure 17. Knife gauge positioned on cutter head. The cutterhead knives on the Model G0505 are extremely sharp. Merely brushing your finger along the edge can result in a severe cut.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -22- The following pages contain general machine data, parts diagrams/lists and W arranty/Return information for your Model G0505 12 1 / 2 " Portable Planer.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -23- Design Type ....................................................................................................Bench Model Overall Dimensions: Table Size....................................
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -24-.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -25- 1 PSB95M CAP SCREW M5-.8 X 30 2 PLW01M LOCK WASHER 5MM 3 P0505003 CHIP GUARD 4 P0505004 SPONGE PIECE 5 P0505005 UPPER GUARD 6 PSB11M CAP SCREW M8-1.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -26-.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -27- 100 P0505100 MOTOR ASSEMBLY 101 P0505101 MOTOR CASING 102 P0505102 STATOR ASSEMBLY 103 P0505103 PLATE 104 PHTEK14 TAP SCREW #10 X 2 3/4&quo.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -28-.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -29- 200 P0505200 BASE ASSEMBLY 201 P0505201 LEFT COLUMN SCREW 202 P0505202 KEY 4 X 4 X 8 203 P0505203 BEVEL GEAR 204 P0505204 E-CLIP 8MM 205 PK.
G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -30- Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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An important point after buying a device Grizzly G0505 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0505 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0505 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0505 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0505 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0505, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0505.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0505. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0505 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
