Instruction/ maintenance manual of the product G0461 Grizzly
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COPYRIGHT © J ANUARY , 2007 BY G RIZZL Y INDUSTRIAL, INC. W ARN IN G: NO PORT ION OF THI S MA NUAL M A Y B E RE PRODUC ED I N AN Y S HAPE OR FOR M W ITHO UT T HE W RIT TE N APPROV AL OF G RIZ ZL Y IN DUST RIAL , INC.
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T able o f Con t ents INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet ............
-2 - G04 60 /G0461 1 2" Sliding T able Sa w If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.
G046 0/ G046 1 1 2" Sliding T able Sa w -3 - Overall Dimensions: Overall Size (with Cross Slide Fence and Sliding Table Extended) ..................................................... 132" W x 136" D x 48" H Table Height ..........
- 4- G046 0/ G0461 1 2" S l iding T able Saw .
G046 0/ G046 1 1 2" Sliding T able Sa w -5 - Identi f ica tio n A. Flip Stops : Used for quick measurements when crosscutting. B. Crosscut Fence : Used during crosscutting operations. Features a scale and multiple flip-style stop blocks for precise, repeatable crosscutting operations.
- 6- G0 460 /G04 6 1 1 2 " Sliding T able Saw Q. Riving Knife : Maintains kerf opening during cutting operations. This function is crucial to preventing kickback caused by the kerf clos - ing behind the blade. R. Main Blade (Not Included): Performs the cut - ting operations.
G046 0/ G046 1 1 2" Sliding T able Sa w - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NO T wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
-8- G046 0/ G046 1 1 2" Sliding T able Sa w 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure oper - ation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
G046 0/ G046 1 1 2" Sliding T able Sa w -9 - Safe t y Ins tr ucti on s fo r Sl id i ng T able Sa w s 7 . RIP FE NCE U SA GE. When using the crosscut fence , t he workpie ce should neve r contact the rip fence while the saw blade is cut ting. 8. S T ALLED BL ADE.
- 1 0- G 0460 /G0 46 1 1 2" Sliding T able Sa w Tips to reduce the likelihood of kickback: • Never attempt freehand cuts. If the workpiece is not fed perfectly parallel with the blade, a kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.
G046 0/ G046 1 1 2" Sliding T able Sa w - 1 1- The following is a list of common definitions, terms and phrases used throughout this manual. Be come familiar with these terms f or assembling, adjusting or opera ting this machine .
- 1 2 - G046 0/ G046 1 1 2" Sliding T able Sa w Serious persona l injur y could o ccur if you connect the machine to t he power source before you hav e complete d th e setup pro - cess . DO NOT connec t th e machine to the power source until instructed to do so.
G046 0/ G046 1 1 2" Sliding T able Sa w - 1 3- A fire may o ccur if your p articular el ectrical configuration do es not comply with local and state codes . The best w ay to ensure compli - ance is to che ck with y our loc al mun icipalit y or a qualified ele ctrician.
- 1 4 - G0460 /G 046 1 1 2 " Sliding T able Saw 5. Remov e t he magnetic s witch cov er . 6. Replace the original magnetic switch assem - bly with the as sembly included in the 440 V conv ersion ki t. Set the d ia l on the new over - load relay t o 1 1 A ( Figure 9 ).
G046 0/ G046 1 1 2" Sliding T able Sa w - 1 5- W ear safet y glasses during the entire setup p rocess ! Set up Safe t y SE CTION 3 : SETUP The Mo del G0 460 / G 0461 is a ver y h ea v y m ach ine. Serious p ersonal injur y may occur if safe mov - ing m ethods a re not fol - lowed.
- 1 6- G0 460 /G04 6 1 1 2" Sli ding T able Saw Figure 11. Extension table components. A B C In v en t or y After all the par ts hav e been remov ed from the two bo xes , y ou should ha v e the following items included with the base unit of the saw : Inventory .
G046 0/ G046 1 1 2" Sliding T able Sa w - 1 7 - Hardware and Tools • Hex Bolt M10-1.5 x 45 (Leg/Large Wing) .. 1 • Lock Washer 10mm (Leg/Large Wing) ...... 1 • Flat Washer 10mm (Leg/Large Wing) ........ 1 • Cap Screws M8-1.25 x 25 (Large Wing/Table) .
- 1 8- G04 60 /G0461 1 2" Sliding T able Sa w Hard w are Recog ni ti on Cha r t.
G046 0/ G046 1 1 2" Sliding T able Sa w - 1 9 - Fl oor L oa d Mo st co mmerc ial f loor s are su itab le for th is machine. Residential floors ma y require additional reinfo rcement to suppor t the mac hi ne and opera - tor . Refe r to the Machine Dat a Sheet on Page 3 for details about the weight and foot print size .
-20- G 0460 /G0 46 1 1 2" Sliding T able Sa w Although not required, we r eco mmend t ha t you mount you r new machine to the floor . B ecause this is an optional step and flo o r mat erials ma y va r y , floor mounting hardware is not included.
G046 0/ G046 1 1 2" Sliding T able Sa w - 21 - Ex ten s io n T able s Compone nts and Hardware Ne eded : Qt y Large Extension Wing ....................................... 1 Small Extension Wing w/Set Screws ................ 1 Support Leg w/Hex Bolt & Nut .
-22- G0460 /G0 46 1 1 2" Sliding T able Saw Mai n Blade Components and Hardware Needed: Qty Blade 12" (Not Included) .................................... 1 Riving Knife ........................................................ 1 T o install the blade : 1.
G046 0/ G046 1 1 2" Sliding T able Sa w -23- 4. Align the square tube w/scale parallel with the top of the table and secure it with the five cap screws, flat washers, and hex nuts (see Figure 27 ). Note: Two of the cap screws attach directly into the table without washers or hex nuts.
-2 4- G0 460 /G04 6 1 1 2 " Sliding T able Saw 7. Slide the rip fence all the way onto the clamp- ing plate ( Figure 29 ) and secure it by rotat- ing the locking handle on top of the rip fence body. 8. Raise the blade all the way up and adjust it to 90°.
G046 0/ G046 1 1 2" Sliding T able Sa w -25- 15. Check if the bottom of the rip fence rests on the surface of the table. Note: The rip fence will scratch the table if the ride height is not adjusted correctly. — If the rip fence DOES NOT rest on the table, then the fence is correctly adjusted.
-26- G0 460 /G04 6 1 1 2 " Sliding T able Saw Figure 37. Set screws for adjusting riving knife. 7. Slide the table all the way forward to access the blade arbor. 8. Loosen the flange bolt securing the lower blade guard, slide the flange bolt up, and pull open the lower blade guard.
G046 0/ G046 1 1 2" Sliding T able Sa w - 27 - Figure 38. Typical scoring blade with shims. Sco ri n g Bla de Most scoring blade sets cons ist of an inner and outer blade and internal shims. The shims are provided so the sc o ring blade thickness can be adjusted to match the ker f thick n ess of the main blade.
-28- G04 60/ G0461 1 2" Sliding T able Sa w Figure 41. Fence against blade as a guide for aligning the scoring blade. 5. Use the adjustment controls to move the scoring blade so that the rip fence can touch both the scoring blade and the main blade.
G046 0/ G046 1 1 2" Sliding T able Sa w -29- 2. Place a framing square along the edge of the sliding table and use the crosscut fence adjustment screw ( Figure 45 ) to align the fence perpendicular to the sliding table. Note: Refer the instructions on Page 47 for additional details on making the fence per - pendicular.
-3 0- G0 460 /G0461 1 2" Sliding T able Saw 3. Thread the knobs onto the T-bolts to secure the crosscut fence. 4. Unlock the fence extension and slide the flip stops into the fence as shown in Figure 46 .
G046 0/ G046 1 1 2" Sliding T able Sa w -3 1 - Before sta rting the saw , make sure y ou hav e per f ormed the preceding assembly and adjust ment instructions, and you hav e read through the re st of the manual and are familiar with the various functions and safet y featur es on this machine .
-32- G046 0/ G046 1 1 2" Sliding T a ble Saw Operati on Safe t y SE CTION 4 : OP ERA TIONS Damag e to y our eyes, lungs, and ears could re sult fro m usin g thi s mac hine wit hout prope r prote ctiv e ge ar . Alway s wear safet y glasses , a respirator , and hearing protection when operat i ng this machine .
G046 0/ G046 1 1 2" Sliding T able Sa w -33 - Figure 48. Internal blade guard exposed. 4. Place a hex wrench in the hole in the arbor of the blade you wish to change to prevent the arbor from rotating, then use the arbor wrench to remove the arbor nut and flange.
-3 4- G046 0/ G046 1 1 2" Sliding T a ble Saw Figure 52. Edge shoe and hold-down placement. Hold- down Edge Shoe 2. Slide the protection block on the end of the crosscut fence against the blade teeth to cali - brate the scale, then tighten the lock knob.
G046 0/ G046 1 1 2" Sliding T able Sa w -35 - Ri p cutt in g with the rip f en ce: 1. Remove the crosscut fence. 2. Use the table lock ( Figure 53 ) to lock the slid- ing table into a stationary position . (To lock the sliding table, you have to engage the lock and center the table in front of the machine.
-3 6- G04 60 /G0461 1 2" Sliding T able Sa w Figure 59. Crosscutting workpieces using the rip fence as a cut-off gauge. This machine can also crosscut work pieces while using the rip fence as a c ut -of f gauge ( Figure 59 ). Dete rmine which cutting operation will be best suited for the work piece to be c rosscut.
G046 0/ G046 1 1 2" Sliding T able Sa w -37 - Cr oss cu tti ng fu ll siz e pan els : 1. Install the crosscut fence in the forward mounting points shown in Figure 60 and lock it in place. 2. Check to make sure the fence is at 90° and adjust it as described in Squaring Crosscut Fence to Blade on Page 47 if necessary.
-3 8- G046 0/ G046 1 1 2" Sliding T able Sa w Figure 65. Example of miter cutting operation. The miter fence allows miter c uts from 0° to 9 0° . The table mount ed mi t er scale has a resolution of 1 ° . To perform a miter cut: 1. Slide the crosscut table to the front edge of the sliding table and lock it in place.
G046 0/ G046 1 1 2" Sliding T able Sa w -39 - SE CTION 5 : A CCE SSORIE S Figure 66. H3308 SHOP FOX ® Push Stick. H3308— SHOP FOX ® Push Stick Measuring 13 1 ⁄ 2 " overall, this push stick allows the operator to keep their hands at a safe distance away from the blade or cutter.
- 40- G 0460 /G0 46 1 1 2" Sliding T able Sa w G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
G046 0/ G046 1 1 2" Sliding T able Sa w - 4 1 - SE CTION 6 : MAINT ENA NC E Alwa ys disconnect power to t he ma chin e b efor e per forming maintenanc e.
- 4 2- G0460 / G046 1 1 2" Sliding T able Saw L ubr i cati on The bearings are sealed and pre-lubricated and require no lubrication during their usable life. However, your saw components will operate at their best if the bearing surfaces are kept clean—this is especially important for the trunnion bearings.
G046 0/ G046 1 1 2" Sliding T able Sa w -43 - Revie w the troubleshooting and proc edures in this section to fix or adjust y our machine if a problem de vel- ops. If you need replacement pa r ts or y ou a re unsur e of you r repai r skills, then f eel fr ee to call o ur T ec hnical Suppor t a t (5 70) 546 -9663.
- 44- G0 460 /G04 6 1 1 2 " Sliding T able Saw Symptom Possible Cause Possible Solution Mac hine has vibr ation or noisy oper ation. 1. Motor or component is loose. 2. Motor fan is rubbing on fan cover. 3. Blade is at fault. 4. V-belt(s) worn or loose.
G046 0/ G046 1 1 2" Sliding T able Sa w -45 - T o ensure optimal power transmission from t he motor to the blades, the belts must be in goo d conditio n ( free from cracks, fra ying and w ear ) and operate under proper tension. To change the main blade arbor V-belt: 1.
- 46- G0 460 /G04 6 1 1 2" S l iding T able Saw 5. Turn the handwheel until the blade and square are flush from top to bottom. 6. Snug the 0° tilt stop nut against the leadscrew nut and tighten the set screw. 7. Recheck the blade with the square to ensure the nut has not been over-tightened.
G046 0/ G046 1 1 2" Sliding T able Sa w - 4 7 - Figure 80. Fence adjustment test piece. 3. Use the crosscut fence to cut 1 ⁄ 2 " off of each side of the test piece, then cut side 1 again (make 5 cuts total). 4. Measure the test piece diagonally from cor- ner-to-corner as shown in Figure 80 .
- 48- G0 460 /G0461 1 2" Sliding T able Sa w Figure 85. Measuring gap between the table and the blade. Miter Slot Table Blade 4. Using an adjustable square or a dial indica- tor, measure the distance (A) between the miter slot and the front of the blade as shown in Figure 85 .
G046 0/ G046 1 1 2" Sliding T able Sa w -49 - G0 46 0 El ectri cal Com pone nts Motor Wiring Junction Box Wiring Contactor Thermal Overload Relay.
-50 - G04 60 /G0461 1 2" Sliding T able Sa w G0 46 0 Wi r i ng Dia gra m .
G046 0/ G046 1 1 2" Sliding T able Sa w - 5 1 - G0 46 1 Electr ic al Compo nen ts Motor Wiring at 220V Junction Box Wiring Contactor Thermal Overload Relay 220V Switch Shown.
-52- G046 0/ G046 1 1 2" Sliding T able Saw G0 46 1 Wi ri n g Diag ram at 220 V .
G046 0/ G046 1 1 2" Sliding T able Sa w -53 - G0 46 1 Wi ri n g Diag ram at 4 40 V .
-5 4- G046 0/ G0461 1 2" S l iding T able Saw SE CTION 8 : P ARTS .
G046 0/ G046 1 1 2" Sliding T able Sa w -55 - REF PART # DESCRIPTION 1 P0460001 BODY 2 P0588002 TABLE 3 PW01M FLAT WASHER 8MM 4 PSB13M CAP SCREW M8-1.
-56 - G04 60/ G0461 1 2" Sliding T able Sa w .
G046 0/ G046 1 1 2" Sliding T able Sa w -57 - .
-58 - G046 0/ G046 1 1 2" Sliding T able Sa w Sl id i ng T able P arts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 3 PW01M FLAT WASHER 8MM 63 P0588063 BALL KNOB 6 P0460006 SWITCH BASE 64 P0588064 HOLD DOWN ARBOR 8 P0588008 MAG. SWITCH 220V-7.
G046 0/ G046 1 1 2" Sliding T able Sa w -59 - Cr oss cu t T able .
- 60 - G0460 /G 046 1 1 2 " Sliding T able Saw REF PART # DESCRIPTION 9 PSB01M CAP SCREW M6-1 X 16 20 PSB13M CAP SCREW M8-1.25 X 30 22 PN03M HEX NUT M8-1.
G046 0/ G046 1 1 2" Sliding T able Sa w - 6 1 - .
- 62 - G04 60/ G0461 1 2" Sliding T able Sa w .
G046 0/ G046 1 1 2" Sliding T able Sa w -63 - .
- 64- G0 460 /G04 6 1 1 2" Sli ding T able Saw .
G046 0/ G046 1 1 2" Sliding T able Sa w -65 - .
- 66 - G0460 /G0 46 1 1 2" Sliding T able Saw Grizzly Industrial, Inc. warrants eve r y produ ct it sells for a period of 1 year to t he original purchaser from the date of purchase. This warranty d oes not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or altera tions or lack of maintenance.
CUT AL ON G DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City __.
T APE AL ON G EDGES- -PLEASE DO NOT ST APLE FOLD AL ON G DOT TED LINE FOLD AL ON G DOT TED LINE GRI ZZL Y IND USTRIAL , INC. P .O. BO X 20 69 BELLING HAM, W A 982 27 -2 069 Place Stamp Here N a m e __.
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An important point after buying a device Grizzly G0461 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Grizzly G0461 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Grizzly G0461 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Grizzly G0461 you will learn all the available features of the product, as well as information on its operation. The information that you get Grizzly G0461 will certainly help you make a decision on the purchase.
If you already are a holder of Grizzly G0461, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Grizzly G0461.
However, one of the most important roles played by the user manual is to help in solving problems with Grizzly G0461. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Grizzly G0461 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
