Instruction/ maintenance manual of the product GC-1412 Graco Inc.
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Operation Internal Chop System GC-1412D Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Low Emission Internal-Mix Gel-Coat For use with Polyester Resin, and Gel-Coat Maximum fluid working pressure by Fluid Section Assembly: 20864-05 - 1300 psi.
2 GC-1412D Contents W arnings W arnings ............................................................................................................................................................ 3 Important Safety Information .......................
GC-1412D 3 9CTPKPIU The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the h.
4 GC-1412D 9#40+0) SKIN INJECTION HAZARD +LJKSUHVVXUHÀXLGIURPJXQKRVHOHDNVRUUXSWXUHGFRPSRQHQWVZLOOSLHUFHVNLQ7KLVPDORRN OLNHMXVWDFXWEXWLWLVDVHULRXVLQMXUWKDWFDQUHVXOWLQDPSXWDWLRQ Get immediate surgical treatment.
GC-1412D 5 Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” ch.
6 GC-1412D This equipment needs to be grounded. Ground the spray gun through connection to a *ODV&UDIWDSSURYHGJURXQGHGÀXLGVXSSOKRVH &KHFNRXU.
GC-1412D 7 6VWHP $VVHPEO $QPRXQWLQJRSWLRQFDUWPDVWERRPÀRRUPRXQW or wall mount etc. should be completely assembled before starting the following steps.
8 GC-1412D 3. Attach air manifold p/n 23555-00 to the air motor . 4. 0RXQWFDWDOVWERWWOHEUDFNHWZLWKVXSSOLHGXEROWV p/n CP-126, 34in. from the top of the cart, to the top RIWKHFDWDOVWEUDFNHWDQGSDUDOOHOZLWKWKHPDWHULDO pump.
GC-1412D 9 7. Remove the pump inlet saftey cap and drain the testing oil into an open container . Attach green SLFNXSKRVHWRWKHSXPSLQOHW¿WWLQJDQGWLJKWHQ 8. $WWDFKJUHHQSLFNXSKRVHWRWKHSLFNXSWXEH FOR INDY CHOPPER GUN INST ALLA TION BEGIN STEPS 9 THROUGH 13 .
10 GC-1412D 9. a. Lay all of the hoses out straight. E ,QVWDOO¿WWLQJVSQ¶VDQG using PTFE tape on the NPT threads ONL Y . c. Install the assembly from step “b” to the material hose and attach the 3 ft.
GC-1412D 11 1 1. a. Attach the hoses to the gun. E group the hoses together as shown and wrap them with tape about every 2 feet.
12 GC-1412D 12. Start At This End Route the four hoses from the JXQWKURXJKWKHERRPDVVKRZQ XVLQJELQGLQJVWUDSVSQ WRVHFXUHWKHKRVHVWRWKHERRP 5RXWHWKHIRXUKRVHVEHWZHHQ the two springs.
GC-1412D 13 TO BOOM 13. Attach the hoses to the unit as shown. Y ellow Solvent Hose %ODFN0DWHULDO+RVH Clear T ubing 3/8 in. Stainless Catalyst Hose Red Air Hose Red Solvent Air T ubing Clear T ubing 1/4 in. Clear T ubing 1/8 in.
14 GC-1412D 14. a. Lay all of the hoses and trigger air tubing out straight. E ,QVWDOO¿WWLQJVSQ¶VDQG using PTFE tape on the NPT threads ONL Y . c. Install the assembly from step “B” to the material hose and attach the 3 ft.
GC-1412D 15 Stainless Steel Catalyst Hose p/n 20190-00 Red Chopper Air Hose p/n 17798-25 %ODFN0DWHULDO:KLS+RVH p/n 21694-25 Y ellow Solvent Hose p/n 236 T rigger Air Tubing p/n 9704-03 Fiberglass Roving Ports 16. a. Attach the hoses to the gun.
16 GC-1412D 17. Start At This End 5RXWHWKH¿YHKRVHVIURPWKH JXQWKURXJKWKHERRPDVVKRZQ XVLQJELQGLQJVWUDSVSQ WRVHFXUHWKHKRVHVWRWKHERRP 5RXWHWKH¿YHKRVHVEHWZHHQ the two springs.
GC-1412D 17 TO BOOM 18. Attach the hoses to the unit as shown. Y ellow Solvent Hose %ODFN0DWHULDO+RVH Stainless Catalyst Hose Red Air Hose Red Solvent Air T ubing Remove plug and install elbow ¿WWLQJSQ T rigger Air Clear T ubing Clear T ubing 3/8 in.
18 GC-1412D SSP-175 Safety Guard Kit SSP-175 Part 1XPEHU Description Qty . SSP-172 SURROUND GUARD 1 SSP-173 LEFT PUMP GUARD 1 SSP-174 ANGLE BRACKET 1 SSP-176 GUARD WINDOW 1 SSP-177 RIGHT PUMP GUARD 1 .
GC-1412D 19 7 RUHOLHYHÀXLGDQGDLUSUHVVXUHV 1. Push down Y ellow slide valve, P/N 21402-00 to bleed off air to system. 2. Open P/N 21228-00 on catalyst pump to recirculation position. 3. Open P/N 21 192-00 on bottom of material pump.
20 GC-1412D The following assumes that all connections are tight. System Start-Up Instructions 1. Select a clean dry air supply . 2. Attach a 3/8” or larger air hose to the Air Manifold Inlet. 'RQRWXVHTXLFNGLVFRQQHFW¿WWLQJV 3.
GC-1412D 21 SSP-160-01 If you are using the optional Formula gun set the trigger air regulator to 100 PSI (7 bar). The trigger air IS NOT to exceed 100 PSI (7 bar). 10. T rigger the Gun into a container until all the air is purged from the resin side of the system.
22 GC-1412D Shut-Down Instructions Due to the different O-Ring materials and lubricants used in the Guns never submerge or soak any dispense gun in any type of solvent! Submerging or soaking any Gun will immediately void the Gun warranty . 1. $FWLYDWHWULJJHUORFNWRVWRSWKHWULJJHUIURPEHLQJ activated.
GC-1412D 23 Parts Model - Internal Mix Fiberglass Roving Chopper System 0DWHULDO6SUD1R]]OHV See gun manuals for spray tip options. Standard Equipment Part 1XPEHU Description SSP-160-01 SUPER CA T AL YST SLA VE PUMP ASSEMBL Y GAM-268-01 MA TERIAL PUMP PICK-UP KIT 21694-25 MA TERIAL HOSE ASSEMBL Y , 25 FT .
24 GC-1412D REVISION N Part 1XPEHU Description Qty . LP A-167-1 BOTTLE 1 LP A-172 SCREEN 1 LP A-176 CAP 1 21039-00 TUBE ADAPTER 1 21040-00 ELBOW FITTING 1 21044-01 SEAL 1 21045-01 HEX NUT 1 9704-1 1 T.
GC-1412D 25 REVISION D Part 1XPEHU Description Qty . 20394-00 PICK-UP TUBE 1 20395-00 ELBOW FITTING 1 20397-01 30 MESH FIL TER 1 20398-02 MA TERIAL HOSE 1 Filter Options Part 1XPEHU Description 20397-.
26 GC-1412D REVISION C Part 1XPEHU Description Qty . MPB-208 AIR FIL TER 1 14626-01 FITTING 1 1625-23 PIPE PLUG 1 18199-02 AIR REGULA TOR 1 18318-02 AIR GAUGE 1 20185-00 CHOPPER DECAL 1 20186-00 MA T.
GC-1412D 27 6XE$VVHPEO'UDZLQJV +HDWHU&RQYHUVLRQ.LW $VVHPEO 5 2 1 1 1 2 96/0071/99 4 REQ'D INLET OUTLET 96/0058/99 4 REQ'D 5 815.
28 GC-1412D Par t 1XPEHU Description Qty D-156-04 HOSE, ASSY 1 RM-850-02 FITTING, PIPE, TEE, 3/8 1 14626-00 FITTING, 3/8NPT X 3/8 NPS 2 14626-01 FITTING, 3/8NPT X 1/4 NPSM 2 19891-00 CLAMP , PIPE, SET.
GC-1412D 29 Maintenance Maintenance See Indy and Formula gun manuals for daily maintenance and parts replacement procedures. 1. &OHDQ ¿OWHU DW UHVLQ SXPS :KHQ RSHQLQJ SXPS UHOLHI YDOYH PDNH VXUH DOO UHVLQ DQG DLU LV HYDFXDWHG IURP VXUJH bottle.
30 GC-1412D T echnical Data Category Data 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 1300 psi (9 MPa, 90 bar) 0D[LPXP)OXLG:RUNLQJ3UHVVXUH.
GC-1412D 31 Notes.
Graco Ohio Standard W arranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from GHIHFWVLQPDWHULDODQG.
An important point after buying a device Graco Inc. GC-1412 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco Inc. GC-1412 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco Inc. GC-1412 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco Inc. GC-1412 you will learn all the available features of the product, as well as information on its operation. The information that you get Graco Inc. GC-1412 will certainly help you make a decision on the purchase.
If you already are a holder of Graco Inc. GC-1412, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco Inc. GC-1412.
However, one of the most important roles played by the user manual is to help in solving problems with Graco Inc. GC-1412. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco Inc. GC-1412 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center