Instruction/ maintenance manual of the product 800-698 Graco Inc.
Go to page of 32
INSTRUCTIONS-P AR TS LIST 308–530 Rev A This manual contains IMPORT ANT W ARNINGS and INSTRUCTIONS READ AND RET AIN FOR REFERENCE HYDRA-CLEAN 1535, 2040, 2540 Pressure W ashers HYDRA-CLEAN 1535,.
308–530 INDEX W arnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 308–530 W ARNING HIGH PRESSURE SPRA Y CAN CAUSE SERIOUS INJUR Y . FOR PROFESSIONAL USE ONL Y . OBSER VE ALL W ARNINGS. Read and understand all instruction manuals before operating equipment. FLUID INJECTION HAZARD General Safety This pressure washer generates very high fluid pressure.
4 308–530 EQUIPMENT MISUSE HAZARD General Safety Any misuse of the pressure washer or accessories, such as overpressurizing, modifying parts, using incompatible chemicals and fluids, or using worn o.
5 308–530 INST ALLA TION 1535 2040 2540 Figure 1 SPRA Y GUN SPRA Y HOSE QUICK COUPLER QUICK COUPLER INLET W A TER CONNECTION 3/4” GARDEN HOSE HIGH PRESSURE HOSE CONNECTION HIGH PRESSURE HOSE CONNE.
6 308–530 ST ARTUP Always use this startup procedure to ensure that the unit is started safely and properly . 1. Check oil levels. Engine: Add SAE 30 or 10W–30 weight detergent oil as necessary . Pump: Add SAE 20 or 30 weight non–detergent oil or genuine Cat pump oil as necessary .
7 308–530 T rigger Safety Latch W ARNING T o reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin, AL WA YS engage the trigger safety latch whenever spraying stops, even for a moment.
8 308–530 SHUTDOWN, FLUSHING AND STORAGE W ARNING Pressure Relief Procedure To reduce the risk of serious bodily injury , including fluid injection and splashing in the eyes, or on the skin, always .
9 308–530 TROUBLESHOOTING CHART W ARNING To reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure W arning before proceeding.
10 308–530 P ARTS DRA WING 800–698 Hydra–Clean 1535 Pressure W asher 60 63 29 31 61 16 47 64 48 49 6 65 66 33 44 46 6 6 45 41 32 39 36 35 34 67 36 67 36 50 51 36 35 40 52 40 43 42 46 56 27 3.
11 308–530 P ARTS LIST 800–698 Hydra–Clean r 1535 Pressure W asher REF P ART NO. NO. DESCRIPTION QTY 1 802–239 ENGINE, 5 hp, Briggs & Stratton I/C 1 2 800–695 PUMP & GEAR REDUCER ASSEMBL Y (incl. 3, 13) 1 3 804–248 GEA R R EDUCE R ( se e p ag e 1 7) 1 4 802–127 SCREW , Cap, hex hd.
12 308–530 P ARTS DRA WING 800–699 Hydra–Clean 2040 Pressure W asher 8 20 46 6 60 63 29 31 61 16 1 47 64 48 49 6 6 7 54 3 2 15 65 66 55 58 57 33 44 46 6 6 45 41 32 39 36 35 34 67 36 67 36 50.
13 308–530 P ARTS LIST 800–699 Hydra–Clean 2040 Pressure W asher REF P ART NO. NO. DESCRIPTION QTY 1 802–141 ENGINE, 8 hp, Briggs & Stratton I/C 1 2 800–696 PUMP & GEAR REDUCER ASSEMBL Y (incl. 3, 13) 1 3 804–249 GEAR REDUCER (see page 19) 1 4 802–127 SCREW , Cap, hex hd.
14 308–530 P ARTS DRA WING 800–700 Hydra–Clean 2540 Pressure W asher 60 52 11 10 5 2 14 1 9 13 10 61 38 65 43 31 29 12 11 10 10 18 23 33 24 26 25 30 32 26 32 26 28 22 26 27 20 6 20 21 62 56 .
15 308–530 P ARTS LIST 800–700 Hydra–Clean 2540 Pressure W asher REF P ART NO. NO. DESCRIPTION QTY 1 800–392 GUN & W AND ASSEMBL Y (incl.
16 308–530 GEAR REDUCER SERVICE (Model 1535) W ARNING To reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure W arning on page 2 before proceeding.
17 308–530 P ARTS DRA WING Gear Reducer (Model 1535) 1 23 22 20 21 21 20 24 23 22 2 3 4 5 6 7 8 17 23 19 16 11 15 12 13 14 10 9 P ARTS LIST Gear Reducer (Model 1535) REF P ART NO.
18 308–530 GEAR REDUCER SER VICE (Models 2040 & 2540) W ARNING To reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure W arning on page 2 before proceeding.
19 308–530 P ARTS DRA WING Gear Reducer (Models 2040 & 2540) 19 18 17 16 15 14 13 31 24 25 20 4 3 26 2 5 6 29 30 11 24 23 22 12 32 10 9 7 8 28 27 1 21 P ARTS LIST Gear Reducer (Models 2040 & 2540) REF P ART NO.
20 308–530 P ARTS DRA WING 804–244 Pump Assembly , 1500 psi 9 38 3 12 7 11 10 38 3 18 17 6 5 17 20 13 28 29 30 31 32 33 35 34 39 40 36 48 47 48 46 45 44 43 42 41 39 52 42 43 44 45 46 50 49 51 21 2.
21 308–530 P ARTS LIST 804–244 Pump Assembly , 1500 psi REF P ART NO. NO. DESCRIPTION QTY 1 802–312 KEY , Square 1 2 804–180 CRANKCASE 1 3 804–077 W ASHER, Lock 12 4 804–171 GASKET , Oil S.
308–530 P ARTS DRA WING 804–245 Pump Assembly , 2000 psi 19 18 16 4 3 6 7 12 13 14 8 9 11 10 12 13 20 16 17 18 5 2 23 25 26 35 29 49 42 48 47 46 45 44 43 20 13 12 32 39 40 41 42 43 44 46 24.
23 308–530 P ARTS LIST 800–245 Pump Assembly , 2000 psi REF P ART NO. NO. DESCRIPTION QTY 1 802–178 W ASHER, Lock, 10mm 2 2 804–154 CRANKCASE 1 3 801–028 O–RING, Oil Fill Cap 1 4 801–027.
24 308–530 P ARTS DRA WING 804–246 Pump Assembly , 2500 psi 17 15 13 4 3 5 6 50 49 11 7 8 10 9 50 49 11 13 14 15 16 2 20 22 23 31 24 18 25 46 45 44 43 42 41 40 39 11 49 50 26 27 28 29 30 35 34 33 .
25 308–530 P ARTS LIST 804–246 Pump Assembly , 2500 psi REF P ART NO. NO. DESCRIPTION QTY 1 804–093 KEY 1 2 804–154 CRANKCASE 1 3 801–028 O–RING, Oil Fill Cap 1 4 804–181 CAP , Oil Fill .
26 308–530 PUMP SER VICE (Model 1535) Servicing the V alves Disassembly: 1. Remove the four (4) socket head bolts and spring washers from end of manifold. 2. Support the discharge manifold from the underside and tap with a soft mallet to separate from the inlet manifold.
27 308–530 4. With crankcase side of manifold down remove hi–pressure seals using a reverse pliers. 5. Invert manifold so crankcase side is up and with reverse pliers remove low pressure seals. Reassembly: 1. Examine low pressure seal for seal wear or spring failure and replace if necessary .
28 308–530 PUMP SER VICE (Models 2040 & 2540) Servicing the V alves 1. Remove the hex valve plug. 2. Examine the o–ring under the plug for cuts or distortion and replace if worn. Lubricate new o–ring before installing. 3. Grasp valve retainer by tab at the top with pliers and remove from valve chamber .
29 308–530 Reassembly: V–Packing Models: 1. Lubricate high pressure packing area in manifold. 2. Insert male adapter with notches down and “v” side up. 3. Lubricate v–packings and install one–at–a–time with grooved side down. 4. Next install female adapter with grooved side down.
30 308–530 ACCESSORIES (Must be purchased separately) DOWNSTREAM CHEMICAL INJECT OR KIT 800–1 17 & 800–649 For injecting harsh cleaning chemicals downstream from the pump. 800–649 is stainless steel construction. UPSTREAM CHEMICAL INJECTOR KIT 800–257 For injecting mild cleaning chemicals upstream into the pump.
31 308–530 TECHNICAL DA T A Model 800–698 Model 800–699 Model 800–700 Engine (air–cooled, 4 cycle) 5 hp Briggs & Stratton I/C 8 hp Briggs & Stratton I/C 9 hp Briggs & Stratton OHV Gasoline T ank Capacity 3 quarts (2.8 liter) 6 quarts (5.
32 308–530 THE GRACO W ARRANTY W ARRANTY AND DISCLAIMERS Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use.
An important point after buying a device Graco Inc. 800-698 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco Inc. 800-698 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco Inc. 800-698 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco Inc. 800-698 you will learn all the available features of the product, as well as information on its operation. The information that you get Graco Inc. 800-698 will certainly help you make a decision on the purchase.
If you already are a holder of Graco Inc. 800-698, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco Inc. 800-698.
However, one of the most important roles played by the user manual is to help in solving problems with Graco Inc. 800-698. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco Inc. 800-698 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
