Instruction/ maintenance manual of the product 3A2589D Graco
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3A2589D Operation - Repair - Parts Cordless Hand-Held Paint Sprayers - For portable spray applications of ar chitectural paints and coatings only - - Not approved for use in expl osive atmosphere loca.
Table of Contents 2 3A2589D Table of Contents Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Component Ident ification . . . . . . . . . . . . . . . . . . . . . . . . . 5 Charging the Battery . . . . . . . . . .
Warnings 3A2589D 3 Warnings The following warnings are for the setup, use, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Warnings 4 3A2589D BATTERY HAZARD The battery may leak, explode, cause burns, or cause an explosion if mishandl ed. Content s of an open battery can cause severe irritati on and/or chemical burns. If on skin , wash with soap and water. If in eyes, fl ush with water for at least 15 minutes and seek immediate medical attention.
Component Identification 3A2589D 5 Component Identification *NOTE: Spray Tip f ilter is revers e-threade d. Turn left ( or coun ter-clockwise) to tighten, turn right ( or clockwise) to loosen.
Charging the Battery 6 3A2589D Charging the Battery Batteries are initially 50% charged to provide optimum battery life and require char ging before first use. It takes approxi- mately 45 minutes to charge a dead battery to 80%, at which point it can be used.
Common Procedures 3A2589D 7 Common Procedures Trigger Lock Prime/Spray Valve Follow the Pressure Relief Procedure whenever you see this symbol. Pressure Relief Procedure 1.
Common Procedures 8 3A2589D Reversible Spray Tip In the event that particles or debris clog the spray tip, this sprayer is designed with a reve rsible spray tip that can be used to qu ickly and easily clear th e particles and resume sp raying as quickly as possible .
Common Procedures 3A2589D 9 Flexible Suction Tube This sprayer comes with a flexible suction tube for multi-directional sprayi ng without adjustment. To ensure proper function of flexible suction tu be, orient as shown. M ake sure ta b from spr ayer is aligned with groove from flexible suction tube and fi rmly push into place.
Sprayer Setup 10 3A2589D Sprayer Setup This sprayer arrives from the factory with a small amount of test material in the system. It is important that you flush this material from the spra yer before using it for th e first time: 1. Fill material cup with wate r or compatible solvent, thread onto sprayer a nd hand tighten.
Starting a New Job (or Refilling the Material Cup) 3A2589D 11 Starting a New Job (or Refilling the Material Cup) 1. Engage trigge r lock and p ut prime/spra y valve UP to release pressure . 2. Install material cup lin er, fill with ma terial, and thread on to sprayer.
Choosing the Correct Tip 12 3A2589D Choosing the Correct Tip Understanding Tip Number The last three digits of tip number (i.e.: X XX413 ) con- tains information about hole size an d fan width on sur- face when gun is held 12 in. (30.5 cm) from surface being sprayed.
Install Spray T ip/Guard A ssembly (if not installed) 3A2589D 13 Install Spray Tip/Guard Assembly (if not installed) 1. Engage trigger lock and put prime/spray valve UP to release pressure. 2. Install filter to spray/tip guard assembly. NOTE: Spray tip filter is reverse-threaded.
Getting Started with Basic Techniques 14 3A2589D Aiming Sprayer Aim sprayer at bottom edge of previous stroke, overlapping each stroke by half. Spray Pattern Quality A good spray pattern is evenly distributed as it hits the sur- face. Adjust pressure control knob so pressure is just high enough to spray without “tails”.
Shutdown and Cleaning 3A2589D 15 Shutdown and Cleaning Flushing Sprayer 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove material cup and return excess material to proper container. If used, properly dispose the material cup liner.
Shutdown and Cleaning 16 3A2589D 7. Reconnect material cup and shake sprayer to move clean water around and clean all areas inside of mate- rial cup. 8. Disengage trigger lock and trigger sprayer for approxi- mately 15 seconds. Engage trigger lock. 9.
Storage 3A2589D 17 Cleaning Sprayer Exterior Wipe paint off outside of sprayer using a soft cloth moist- ened with water or flushing fluid. Use only water-based or oil-based (mineral spirit-type) materials with flash point greater than 100° F (38° C).
General Service 18 3A2589D General Service See manual 3A1884 (available at www.graco.com) for complete instructions on properly servicing your spraye r. If you have opened the sprayer clamshell and do not have access to manual 3A1884, follow the instructions below to reduce the risk of errors when assembling the sprayer clamshell.
Replacement Parts 3A2589D 19 Replacement Parts Models 16M886, 16N657, 24R747 51 52 53 1 2 40 41 59 3 4 23 22 21 20 57 56 38 11 13 15 17 17 12 14 16 36 34 35 39 42 43 45 44 46 31 33 37 27 25 26 31 30 2.
Replacement Parts 20 3A2589D Parts List - Models 16N657, 16M886, 24R747 Ref. If you have this model sprayer (model number is the same as the part number, which is between the battery and the sprayer) .
Replacement Parts 3A2589D 21 Parts List - Models 16N657, 16M886, 24R747(Continued) Ref. If you have this model sprayer (model number is the same as the part number, which is between the battery and th.
Replacement Parts 22 3A2589D Replacement Parts Model 16N660 55 51 52 53 1 2 54 39 41 59 3 4 23 22 21 20 18 38 11 13 15 17 17 12 14 16 36 34 35 40 47 43 45 44 46 31 33 37 27 25 26 31 30 29 28 24 9 10 3.
Replacement Parts 3A2589D 23 Parts List - Model 16N660 Ref. Order Part Number: Description 262844 Sprayer Replacement Kit: includes parts 2, 7-20, 24-45, 47, 56, 57, 59, 60 1 243103 Pump Armor (32 oz).
Replacement Parts 24 3A2589D Parts List - Models 16N660 (Continued) Ref. Order Part Number: Description 28 16P051 Reciprocator Assembly Kit: includes parts 20, 28, 44, 55 29 114380 Motor Mount Screw 30 16P052 Drive Housing Assembly Kit: includes par ts 9 (qty.
Inlet Valve Fitting Removal/Service 3A2589D 25 Inlet Valve Fitting Removal/Service 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove material cup, flexible suction tube, and bat- tery. 3. Hold sprayer upside-down and use wrench to loosen and remove inlet valve fitting, inlet valve, and spring.
Outlet Valve Fitting Repa ir 26 3A2589D Outlet Valve Fitting Repair NOTE: Before doing any repair to pump, perform Flushing Sprayer procedur e, page 15. Removal 1. Engage t rigger lock a nd pull prime/ spray valve U P to release pressure. 2. Remove battery.
Troubleshooting 3A2589D 27 Troubleshooting Check everything in this Troubleshooting Tab le before you bring the spraye r to an authorized service center.
Troubleshooti ng 28 3A2589D Sprayer makes sound but no material is sprayed when trigger is pulled Sprayer is not primed. Prime the pump. See Starti ng a New Job (or Refilling the Material Cup) , page 11. Use pump access armo r storage/startup tool to clear pump of debris.
Troubleshooting 3A2589D 29 Spray Pattern Diagnostics Sprayer sprays with poor results Spray tip is partially clogged. See Unclogging Spray Tip/Guard Assembly , page 14. Spray tip is not in correct position. Rotate spray tip to SPRAY position. Incorrect spray tip for application of material.
Troubleshooti ng 30 3A2589D Spray pattern has tails: Pressure control knob is too low. Turn up pressure control knob. Incorrect spray tip for application of material. See Choosing the Correc t Tip, page 12. Material not compatible with spraye r. Switch to comp atible material.
Troubleshooting 3A2589D 31 Troubleshooting Leaks Problem Cause Solution Sprayer is leaking fluid at Points A Spray/tip guard assembly is loose. Tighten spray/tip gua rd assembly. O-ring inside needle assembly is worn out. Replace o-ring (108 195). Sprayer is leaking fluid at Point B O-ring on rear of needle assembly is worn out.
Technical Data 32 3A2589D Technical Data Hand-Held Sprayer (Models 16N657, 1 6M886, 16N660, 24R747 ) U.S. Metric Adjustable pressure range 1000 - 2000 psi 7.0 - 14 MPa, 69 -138 bar Maximum working pressure 2000 psi 14 MPa, 138 bar Weight 6.48 lb 2.94 kg Dimensions: Length 13.
Preferred Material Settings Log 3A2589D 33 Preferred Material Settings Log Date Item Sprayed Material Sprayed Spray Tip Pressure Setting (Mark Dial) 03/24/2011 Crown moldi ng PST515 EXAMPLE.
All written and visual data contained in this document r eflects the latest product info rmation available at the time of publica tion. Graco reserves the right to make changes at any time without not ice. For patent info rmation, see www. graco.com/patents.
An important point after buying a device Graco 3A2589D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 3A2589D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 3A2589D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 3A2589D you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 3A2589D will certainly help you make a decision on the purchase.
If you already are a holder of Graco 3A2589D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 3A2589D.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 3A2589D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 3A2589D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
