Instruction/ maintenance manual of the product 3A0235G Graco
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Instr uctions-P ar ts Feed Suppl y Kits For supplying viscous ma terials to Graco ® HFR ™ Metering System. For prof essional use only . See page 3 f or model inf ormation, including maxim um working pressure and appro v als. Impor tant Sa fety Instructi ons Read all warnings and instr uctions in this man- ual.
Related Manua ls 2 3A0235G Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Complete Supply Pump Systems . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Isocy anate C onditions .
Complete Supply Pump Systems 3A0235G 3 Complete Suppl y Pump Systems Most pac kages include all air and fl uid fittings an d hoses. Approv als are on ly f or the pumps and not f or th e entire pac kage. ★ Complete P ac kage only comes with one pump , air and fluid fitt ings, and hose s.
Warnings 4 3A0235G Wa r n i n g s WA R N I N G FIRE AND EXPLOSION HAZARD Flammab le fumes, such as solve nt and paint fumes , in work ar ea can ignite or e x plode . T o help pre vent fire and e xplosion: • Use equipment only in w ell v entilated area.
Warnings 3A0235G 5 MO VING P ARTS HAZARD Movin g par ts can pinch or amputate fingers and other body par ts. • K eep clear of moving par ts. • Do not op erate equipme nt with protec tive guards or covers remov ed. • Pressurized equipmen t can star t without w ar ning.
Isocyanate Conditions 6 3A0235G Isocy anate Conditions Material Self-ignition Moisture Sensitivity of Isocy anates Isocy anates (ISO) are catalysts used in tw o component f oam and polyurea coatings . ISO will react with moisture (such as humidity) to f orm sm all, ha rd, abrasive crys tals, which become suspended in the fluid.
A and B Components 3A0235G 7 A and B Components IMPORT ANT! Materi al suppliers ca n vary in how they refer to plural component materials . Be aw are that when standing in front of th e manif old on proportioner : • Component A (Red) is on the left side.
Grounding 8 3A0235G Gr ounding The equipment m ust be ground ed. Grounding reduce s the risk of static and electric shock b y provid ing an escape wire f or the electrical current du e to static b uild up or in the e v ent of a short circuit. Pump: f ollow instructions in separat e f eed pump man- ual, supplied.
Installation 3A0235G 9 Complete P ac kage 246081 sho wn installed in HFR pr oportioning system. Inc ludes *parts onl y . F IG . 1: Instal lation 101* (red) 2 C* *103 (Ref) D 2* 2* 103* (Ref) 6* 101* (b lue) Air Supply Kit.
Installation 10 3A0235G T2 2:1 and Monark 5:1 1. Flush pumps , page 8. 2. P ositio n drums, page 8. 3. Open drum bun g hole. Scr ew b ung adapt er with gask et into bung h ole. See pump man ual. 4. Install s wiv el fitting (102) in pu mp fluid outlet.
Installation 3A0235G 11 Husky 515 and 716 1. Place riser tube (202) into drum. Tighten b ung adapter securely . 2. F or carbon steel supply pump systems , Install s wiv el fitting (102) in pump (201) fluid outlet. 3. Connect hose (103) between s w iv el fitting ( 102) and GMS swiv el fluid inlet fitting.
Install Air Supply Kit 12 3A0235G Install Air Suppl y Kit T2 2:1, Husky 515, Husky 716, and Husky 1050 Kits 1. Supply clean, dry filtered air to f eed pumps. 2. See manual 309 827 to install air supply kit. Air Regulator Kit 248829 The air regula tor kit (7) is on ly used with the M onark kits.
Operation 3A0235G 13 Operation Star tup 1. See Load fluid with feed pumps in system opera- tion manual. 2. Open f eed pump air re gulator . 3. Open f eed pump b leed-ty pe master air v alv e. 4. Adjust ai r to feed pump with needle valve . NO TE: • Cold, viscou s mater ial may be difficult to pr ime.
Parts 14 3A0235G Pa r t s Complete Suppl y Pump Systems Each complete supply pump system includes a fluid supply kit, air supply kit, and desiccant dr yer .
Parts 3A0235G 15 Complete Suppl y Pump Systems, continued ★ See Fluid Supply Kits on page 16. ❖ Only for Monar k 5:1 kits. Husky and T2 2:1 Kits See illustration on page 14. 24D096 and 24E399 Monark 5:1 5 Gallon Feed Pump Kit 24D095 and 24E398 Monark 5:1 Kit 55 Gallon Feed Pump Kit Ref.
Parts 16 3A0235G Fluid Suppl y Kits (1) Carbon Steel Husky Kits Stainless St eel Husky Kits 24D104 Monark 5: 1 5 Gallon Kit 24D105 55 Gallon Monark 5:1 Kit 246898 and 24D103 T2 2:1 Kits 101 102 103 r_.
Parts 3A0235G 17 Fluid Suppl y Kits (1), continued Each fluid supply kit contains t wo pumps with riser tubes , fittings , and hoses neede d to supply fluid fro m the pumps to the proportioner . Use the tab les belo w to identify what parts are used for th e carbon steel and stainless st eel fluid supply kits.
Parts 18 3A0235G Fluid Suppl y Kits (1), continued 257769, Carbon Stee l High-Flo Fluid Suppl y Kit 257777, Stainles s Steel High-Flo Fluid Suppl y Kit 101 106 102 103 110 109 111 112 r_257769_3a 0235a_1a Ref.
Parts 3A0235G 19 Pump with Riser T ube Kits 246366 Husky 515 Pump 246367 Husky 716 Pump Pump Kit No. Material Husky 515 246366 CS 233052 (see manua l 309116) Plastic Husky 716 246367 CS 233057 (see ma.
Parts 20 3A0235G Pumps with Riser T ube Kits, continued 24D329 CS Husky 1050 Pu mp 24D097 SS Husky 1050 Pump Ref. P art Description Qty . 201 647673 PUMP , Husky 1050; 24D332, se e 313435 1 202 246419 RISER TUBE KIT ; 24D332, see pag e 22 1 203 214961 HOSE, suction; 3/4 np t (mbe); 3/4 in.
Parts 3A0235G 21 Pumps with Riser T ube Kits, continued 24D098, 5 Gallon 5:1 Monark 24D099, 55 Gallon 5:1 Monark Ref. No. P ar t No. Description Q ty .
Accessories 22 3A0235G Accessories Riser T ube Kit, 246419 Return T ube Accessories See manual 309 852 f or installation and parts. Circulation Kits See manual 309 852 f or installation and parts. 246483 Air Supply Kit See manual 309 827 f or installation and parts.
Technical Data 3A0235G 23 Te c h n i c a l D a t a Maximu m air input pressu re T2 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MP a, 12 bar) Monar k 5:1 Feed Pump Kit . . . . . . . . . . . . . . . . . . . . .
All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. For patent information, see www.graco.com/patents.
An important point after buying a device Graco 3A0235G (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 3A0235G yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 3A0235G - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 3A0235G you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 3A0235G will certainly help you make a decision on the purchase.
If you already are a holder of Graco 3A0235G, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 3A0235G.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 3A0235G. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 3A0235G along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
