Instruction/ maintenance manual of the product 333309E Graco
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333309E EN Instr uctions - P ar ts M2K Spra y P ac ka g es For tw o-component finishing a nd coating applicat ions in hazardous and non-hazar dous locations. For prof essional use only . See page 4 f or Model Inf ormation. See page 53 f or Maximum W orking Pressure.
2 333309E Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Important Isocy anate (ISO) Information .
Related Manuals 333309E 3 Related Manuals Manual Descr iption 333309 M2K Spra y P ack ages 334625 M2K Mix Manif olds 3A0732 Mer kur ® ES Spray P ac kages 308652 Husky ™ 205 Air-Oper ated Diaphr agm.
Models 4 333309E Models Spray er Ty p e Pump Ratio Mounting Ty p e Model Fluid/Air Hose Lower A Lower B Air Motor Air Spra y 1:1 Car t 24V868 1/4 ID Mix Fluid Hose x 25 ft. (7.6 m) 50cc 50cc 2.5 in. W all 24V874 None 2:1 Car t 24V869 1/4 ID Mix Fluid Hose x 25 ft.
Warnings 333309E 5 Wa r n i n g s The f ollowing w ar nings are f or the setup , use, gr ounding, maintenance, and repair of this equipment. The e xclama- tion point symbol ale r ts you to a general w ar ning and the haza rd symbols ref er to procedure-specific risks.
Warnings 6 333309E EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injur y . • Do not oper ate the unit when f atigued or under th e influence of drugs or alcohol. • Do not e xceed the maxim um working pressure or temper ature rating of th e lowest r ated system com- ponent.
Important Isocyanate (ISO) Information 333309E 7 Impor tant Isocy anate (ISO) Inf ormation Isocy anates (ISO) are catalysts used in two component materials.
Introduction 8 333309E Intr oduction The Grac o M2K spra y packages ar e intended f or use with two-co mponent epo xy , polyurethane, and po lyester split batch (Model 24W609) mater ials in industrial appli- cations .
Introduction 333309E 9 Notes.
Introduction 10 333309E Pr opor tioner Overview F IG . 2 T ypical Installation, Non-P olyester Models B Supply A Supply A B C D E F G H J K L M N Z Q R S T VB W X Y EE CC VA W U U N M PB PA DD.
Introduction 333309E 11 A Air Shutoff V alve (optional acce ssory , purcha se separately) - I solates the air line accessories for servicing. B Air Filter (optional accessory , purchase separately ) - Remov es har mful dir t and moisture from the com- pressed air supply .
Introduction 12 333309E Model 24W609 (f or P ol yester applications) F IG . 3 T ypical Installa tion, P oly ester Model B Supply A Supply A B E F G H J K L Z Q GG S T VB X Z Y CC VA W U U M PB PA DD C.
Introduction 333309E 13 A Air Shutoff V alve (option al accessory , purc hase separatel y) - Isolates the ai r line accessories for servicing. B Air Filter (opt ional accessory , purc hase separatel y) - Removes harmf ul dir t an d moisture fr om the com- pressed air supply .
Installation 14 333309E Installation Prepare the Operator All persons who oper ate the equipment m ust be trained in the opera tion of all system components as we ll as the proper handlin g of all fluids. All operators must thor- oughly read all instruction man uals, tags , and labels bef ore operat ing the equipment.
Installation 333309E 15 Gr ounding The f ollowing component s must be grounde d. 1. Pump See F IG . 4. V er ify that t he ground screw (GS) is attached a nd tightened securely to th e air motor . Connect the othe r end of the ground wire (S) to a true ear th gro und.
Setup 16 333309E Setup See F IG . 2. 1. Install suction hoses ( V A, VB) to the pump fluid inlets (U). See page 46 . 2. Connect solvent supply (DD) to solv ent flush inlet (J). 3. Attach on e end of the gun fluid supp ly hose (M) to the mix er (X) outlet.
Setup 333309E 17 A and B Components NO TE: Mater ial suppliers can vary in how they ref er to plura l component materials. Be aw are that when f acing the man ifold on the propor- tioner: • Component A is on the left side . • Component B is on the right side .
Setup 18 333309E 7. When y ou hav e a large enough sample , mov e both hoses bac k into the wa ste containers, a t exact ly the same time. Then shu t off the air to all the pumps.
Operation 333309E 19 Operation Pressure Relief Pr ocedure F ollow the Pr essure Relief Procedure whene ver yo u see this symbol. 1. Engage the gun trigger loc k, if present. 2. See F IG . 2. T ur n off the b leed-type master air valv e (E) and air to supply pumps , if present.
Operation 20 333309E 6. Standar d Procedure : Direct A and B pump outlet hoses (CC) fr om manif old (F) to a g rounded metal waste pail. Procedure for P olyester Model 24W609: Direct A and B return hoses and tubes to a grounded met al pail. 7. Open bl eed-type air va lve (E).
Operation 333309E 21 7. Allow pumps to run until mix ed mater ial is flowing from the front of the gun then release the gun t r ig- ger . 8. Engage the gun trigger loc k.
Operation 22 333309E P ackages with AA Guns 1. See F IG . 7. Close off pa tter n adjustm ent air by tur n- ing knob (AA) cloc kwise (in) all the w ay . This sets gun f or its widest patt er n. 2. See F IG . 8. Set atomizing a ir pressure a t about 5 ps i (0.
Operation 333309E 23 4. Engage the gun trigger loc k. 5. Remove the spra y tip and/or air cap . 6. Mov e mix manif old handle to stand by position. Open B side solv ent flush v alve . 7. Open b leed type air v alv e on the solv ent pump to provide air to flus h the pump.
Operation 24 333309E pail, until the mix ed fluid is purged from the system and clean solv ent is flo wing. 13. Close A side solvent flush v alve . 14. Open B side solv ent flush v alve . 15. T r igger gun f or 3 seconds into a g rounded metal waste pa il holding a metal par t of gun firmly to the pail.
Operation 333309E 25 18. T ur n of f air regula tor to solvent pump. Close the bl eed type air supply valv e to the solv ent pump . 19. Disengage the trigger loc k and trigger the gu n into a grounded me tal waste pail until flo w stops and pres- sure is relie ved.
Operation 26 333309E Using the Pr opor tioning Pump System When the system is primed and oper ating, check the fluid outlet pressure gauges. Check the gauges f re- quently while using the system an d note the pressures.
Operation 333309E 27 Monitoring the Pr opor tioner During Operation When the spra y gun is tr iggered: • Both A and B fluid pressure gauges should be increasing an d decreasing in pressure at the same time. • If one pressure or the ot her increases while the other decreases the propo r tioner is not working cor- rectly .
Operation 28 333309E 8. Reconn ect the suction tube assembly . Adjust Pump Assembl y for Balanced Y oke Forces At each ratio setu p the pump assembly mu st be adjusted to bala nce the yoke f orces. T o adjust the pump assembly: 1. Loosen mounting plat e screw (44, 2 locations) 2.
Maintenance 333309E 29 Maintenance Care of the Pump • If a supply contai ner is dr y , stop the pump immedi- ately and reliev e the pressure. Refill the container , and pr ime the system . Be sure to elim inate all of the air from the system. • K eep the throat packing re servoirs one-half filled with TSL.
Maintenance 30 333309E We t C u p The wet cup helps to provide consistent lubr ication for the pump pac kings and to ke ep exposed r od from being coated with dried paint. T o maint ain the wet cup: 1. Fill the wet cup one-half full with Graco Throat Seal Liquid (TSL).
Troubleshooting 333309E 31 T roub leshooting NO TE: Check all possib le problems and causes before disassemb ling the pump . T o av oid serious injury , alwa ys Relie ve the pressure bef ore checking or ser vicing the equipment.
Troubleshooting 32 333309E * T o determine if the fluid hose or gun is obstructed, relie v e the pressure. Disconnect the fluid hose and place a con- tainer at the p ump fluid outlet to cat ch any fluid. T ur n on the air just e nough to star t the pump .
Performance Charts 333309E 33 Pe r f o r m a n c e C h a r t s 2.5” Air Motor with 1:1 and 3:1 Lower Pump Ratio 100 cc/cyc le 2.5” Air Motor with 2:1 and 5:1 Lower Pump Ratio 150 cc/cyc le * See Note in Te c h n i c a l D a t a , page 52. 0 0.2 (0.
Performance Charts 34 333309E 2.5” Air Motor with 4:1 Lower Pump Ratio 125 cc/cyc le 2.5” Air Motor with 6:1 Lower Pump Ratio 175 cc/cyc le * See Note in Te c h n i c a l D a t a , page 52. 0 0.25 (1.00) 0.50 (1.87) 0.75 (2.87) 1.00 (3.75) 1.25 (4.
Performance Charts 333309E 35 4.5” Air Motor with 1:1 Lower Pump Ratio (f or P oly ester Model 24W609) 50 cc/cyc le 7.5” Air Motor with 1:1 and 3:1 Lower Pump Ratio 100 cc/cyc le * See Note in Te c h n i c a l D a t a , page 52. Cycles per Minute Fluid Flow gpm (lpm) test ed in No.
Performance Charts 36 333309E 7.5” Air Motor with 2:1 and 5:1 Lower Pump Ratio 150 cc/cyc le 7.5” Air Motor with 4:1 Lower Pump Ratio 125 cc/cyc le * See Note in Te c h n i c a l D a t a , page 52. 0 500 (3, 30) 1000 (7, 70) 1500 (10, 100) 2000 (14, 140) 2500 (17, 170) 3000 (21, 210) 0 0.
Performance Charts 333309E 37 7.5” Air Motor with 6:1 Lower Pump Ratio 175 cc/cyc le * See Note in Te c h n i c a l D a t a , page 52. 0 500 (3, 30) 1000 (7, 70) 1500 (10, 100) 2000 (14, 140) 0 0.46 (1.75) 0.92 (3.5) 1.39 (5.25) 1.85 (7.0) 10 20* 30 40 10 (0.
Parts 38 333309E Pa r t s Car t Mount W all Mounting Bracket Ref. P art Description Qty . 7 See Air Contr ol Assembly , page 39 9 105332 NUT , lock 2 40 11 3358 SCREW , cap , he x hd 4 59 27 7794 INSER T , control panel 1 76 ◆ ------- CART , frame .
Parts 333309E 39 Air Contr ol Assembl y 24W969 - Air Assi sted Air Spray Models 24V880, 24V881, 24V882, 24V883, 24V884, 24V885, 24V886, 24V887, 24V888, 24V8 89, 24V890, 24V891, 24W609 Ref.
Parts 40 333309E 24W970 - Air Spray Models 24V868, 24V869, 24V870, 24V871, 24V872 , 24V873, 24V874, 24V875, 24V876, 24V877, 24V878, 24V879 Ref. P art Descr iption Qty .
Parts 333309E 41 24W971 - Airless Spray er Models 24V892, 24V893, 24V894, 24V895, 24V896, 24 V897, 24V898, 24V899, 24V901, 24V9 02 , 24V903, 24V904 Ref.
Parts 42 333309E Motor Assembl y.
Parts 333309E 43 Motor Assemb ly P arts List Ref. P art Description Qty . 1M O T O R 1 M02LN0 L ow Pressure (Air Spray) M18LN0 High Pressure (Air Assist ed and Airless, e xcept P olyester Model 24W609.
Parts 44 333309E Lo wer Assembl y (A Side) (B Side).
Parts 333309E 45 Lower Assemb ly P arts List Ref. P ar t Descr iption Qty . 5 COUPLING COLLAR, A Side 2 184128 Used on all models e xcept 24W609 184132 U sed on model 24W609 6 COUPLING NUT , A Side 1 15T311 Used on all models ex cept 24W60 9 P01043 U sed on model 24W609 14 1 27938 NUT , nylon loc k, M12 x 1.
Parts 46 333309E Fluid Inlet Assembl y (A Side) (B Side) Ref P art Description Qty 45 SUCTION HOSE (A Side) 1 255872 Used on 1:1 (e xcept 24W609) , 2:1, 3:1, 4:1 ratio pumps 256377 Used on 1:1 r atio .
Parts 333309E 47 Fluid Outlet Assembl y (Except Model 24W609) 17 M ANIFOLD , mix; see manual 334625 1 18 GA UGE 2 187876 Air Spra y C06323 Air Assisted and Airless 19 24N345 HOSE, coupled 2 26 S T A T.
Parts 48 333309E Fluid Outlet Assembl y (f or P olyester Model 24W609) 18 54 48 48 91 74 74 89 89 92 92 66 66 17 26 93 93 17 24W861 MANIFOLD , remote mix; see manual 33 4625 1 18 C06323 GA UGE 2 26 24.
Parts 333309E 49 Spra y Gun and Hose Airless Spray Gun Ref. P ar t Description Qty . 1 XTR501 GUN, XTR 5 1 2 24 1812 HOSE, 25 ft. ( 7.6 m), 3/16 in. ID 1 ▲ Hose warning label 15G026 is av ailable at no cost AA Spray Gun Ref. P ar t Description Qty .
Dimensions 50 333309E Dimensions.
Dimensions 333309E 51 W all Bracket Mounting 4 in. 11 in. (279 mm) Four 0.40 in. (10 mm) mounting ho les (102 mm).
Technica l Data 52 333309E T e c hnical Data M2K Spray P ackages US Metric Maximum fluid w ork ing pressure Ref er to T echnical Data Matrix , page 53. Maximum flow rate Ref er to T echnical Data Matrix , page 53. Maximum pump air pre ssure Ref er to T echnical Data Matrix , page 53.
Technical Data 333309E 53 T echnical Data Matrix Spr aye r Ty p e Pump Mix Ratio Model Lower Air Motor We i g h t Max Flow Rate at rated 20 cpm Max Fluid Wo r k i n g Pressure Fluid/Air Ratio Max Pump Air Pressure A B lb kg Gal/Min L/min Psi Bar (MP a) Psi Bar (MP a) Air Spra y 1:1 24V868 50cc 50cc 2.
All written and visual data contained in th is document reflects the late st product information available at the time of publica tion. Graco reserves the right to make changes at any time without notice. Original instructions. This manual conta ins English.
An important point after buying a device Graco 333309E (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 333309E yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 333309E - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 333309E you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 333309E will certainly help you make a decision on the purchase.
If you already are a holder of Graco 333309E, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 333309E.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 333309E. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 333309E along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
