Instruction/ maintenance manual of the product 311001C Graco
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Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2005, Graco Inc. is r egistered to I. S. EN ISO 9001 311001C Instr uctions - P ar ts List AA Series Spra y Gun For air-assisted spra ying and fi nishing of paints and coatings. Important Safety Instructions: Read all warnings and instr uctions in this manual.
Models 2 311001C Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Manuals 311001C 3 Related Manuals This manual is a vailab le in the follo wing languages: Manual Langua ge 311001 English 311145 Chinese 311146 Danish 311147 Dutch 311148 Finnish 311149 F renc.
Warnings 4 311001C Wa r n i n g s The f ollowing are ge neral warnings related to the set up, use, groun ding, maintenance, and r epair of this equipment. Additional, more specific war nings may be found throughout the body of this manual wher e applicable .
Warnings 311001C 5 PRESSURIZED ALUMINUM P ARTS HAZARD Do not use 1,1,1-trichloroetha ne, meth ylene chloride, other halo genated h ydrocarbon solv ents or fluids containing such solv ents in pressurized aluminum equipment.
Installation 6 311001C Installation T ypical Installation The typical installation sho wn in F IG . 1 is only a guide for selecting and installing air- assisted spra y systems. Con- tact y our Graco d istributor f or assistan ce in designing a system to me et your needs.
Installation 311001C 7 Air Line 1. Install an air filter (A) on the gun air line to ensure a dr y , clean air supply to the gun. D ir t a nd moisture can ruin the appear ance of y our finished w orkpiece. See F IG . 1. 2. Install an air pressure reg ulator (C) on the gun air line to control air pressur e to the gun.
Setup 8 311001C Setup Flush Bef ore Using Equipment 1. The equipment was tested wi th lightweight oil, which is left in the f luid passages to protect par ts. T o av oid contaminat ing your fluid with oil, flush the equ ipment with a compatib le solvent bef ore using the equip- ment.
Setup 311001C 9 Rever s e-A-Clean ® (RA C) Tip Model 249238 guns use a Re verse-A-Clean ® (RAC) tip . T o assemble the RA C tip , in ser t the seat housing into the air cap assembly . Inser t the SwitchTip. Inser t the gasket seat . Screw the RA C tip assembly onto the gun and tight en firmly by hand.
Operation 10 311001C Operation Safety Pressure Relief Pr ocedure 1. Engage the trigger loc k. See F IG . 13. 2. Shut off the pu mp. See your pump man ual. 3. Shut off the gun air supply . 4. Disengage the trigger loc k. See F IG . 13. 5. Hold a metal par t of the gun firmly to a groun ded metal pail.
Operation 311001C 11 How the Air -Assisted Spray Gun Operates The air-assisted spra y gun combines airless and air spra ying concepts . The spra y tip shapes the fluid into a f an patter n, as does a conv entional air less spray tip .
Operation 12 311001C HVLP Operation Fluid Application Alwa ys hold the gun at a right angle from the surf ace. Do not make an arc wi th the gun as it causes an unev en coat of fluid.
Daily Gun Care, Flushing, and Cleaning 311001C 13 Dail y Gun Care , Flushing, and Cleaning SKIN INJECTION HAZARD Fo l l ow t h e Pressure Relief Pr ocedure on page 10 bef ore cleaning the gun.
Daily Gun Care, Flush ing, and Cleaning 14 311001C General System Maintenance 1. Relie ve th e pressure, page 10. 2. Clean the fluid and air line f ilters daily . 3. Chec k for any fluid leakage fr om the gun and fluid hoses. Tighten fittings or replace e quipment as needed.
Daily Gun Care, Flushing, and Cleaning 311001C 15 4. Connect the solv ent supply hose (T) to the gun. 5. Increas e the pressu re slowly . Point the gun down into a grou nded metal container , and flush the gun with solv ent until all traces of flu id are remov ed from the gun passag es.
Daily Gun Care, Flush ing, and Cleaning 16 311001C 13. If th e diffuser was rem ov ed, tr igger th e gun while yo u reinstall the diffuser (5) with the gun tool (30). Tighten the diff user securely to ob tain a good seal. T orque to 1 55-165 in-lb (18-19 N•m) .
Daily Gun Care, Flushing, and Cleaning 311001C 17 Rotate the Switc hTip . Disengage the trigger loc k. T rigger the gun into a pail to clear t he clog. Engage the trigger loc k. Return the Sw itchTip to its or iginal position. Disengage the trigger loc k and continue spr a ying.
Troubleshooti ng 18 311001C T r oubleshooting General T roub leshooting SKIN INJECTION HAZARD Fo l l ow Pressure Relief Proc edure on page 10. Read w ar nings, p age 4. • Chec k all possible remedies in the t rouble- shooting char ts bef ore disassemblin g the gun.
Troubleshooting 311001C 19 Fluttering or spitting spray . Insufficient fluid supply . Adjust fluid regulator or fill fluid supply tank. Air in paint supply line . Chec k, tighten pump siphon hose connec- tions , bleed air fr om paint line. Attempting to “feather” (par tially trigger the gun).
Repair 20 311001C Repair Items Needed f or Service • Seal Installat ion T ool (28)-- pro vided • Nut Drive r T ool (29) -- pro vided • Gun T ool (30) -- provi ded •O - r i n g P i c k •7 / 3 2 i n .
Repair 311001C 21 4. Inspect the o-rings (5e* , 5f*, and 5g*) in place . Carefully remo ve the o- rings from the diffuser hous- ing (5a) and repla ce if necessar y . 5. Remove the seat nut (5d†), seat (5c†) and seat g as- ke t (5b†, model G40 gun only) using a 7 /32 in.
Repair 22 311001C Air V alve Repair 1. Unscrew the spr ing cap (11) fro m the back of the gun body ( 1) using the gun to ol (30). R emov e the two spri ngs (15 and 19) , the shaft (9), an d seat (10). 2. Push the air v alve assembly ( 8*) out the bac k of the gun.
Repair 311001C 23.
Repair 24 311001C Reassembl y 1. Install the tube gask et (22*) in t he gun. Handtighten the fluid tube con nector (C) int o the gun’ s fluid inlet. Handtighten th e air inlet fitting (17) and scre w (20). T orque t he fluid tube conn ector to 150-160 i n-lb (17-18 N•m).
Repair 311001C 25 F IG . 44 1 2 3 4 5a 6 (G15 only) *7 *8 9 10 11 12 13 14 15 16 17 18 19 20 21 *22 33 6 *6b *5e *5f *5g 5b† (G40 only) 5c† 5d† 4 6 6 3 7 *2a 3 1 5 3 3 3 TI6579B 13 9 1a 6 (G40 only) 13 11 *6a T orque to 1 50-160 in-lb (17-18 N•m).
Parts 26 311001C Pa r t s P ar t No. 249233/G15 Gun P ar t No. 249242/G40 Gun P ar t No. 249246/G40 Gun, High Flow 1 2 3‡ 4 5a 6 (G15 only) *7 *8 9 10 11 13‡ 14‡ 15 17 19 21 *22 33 ◆ *6b *5e *.
Parts 311001C 27 P ar t No. 249233/G15 G un w/Plastic Seat P ar t No. 287926/G15 G un w/Carbide Seat ▲ Replacement Dange r and W ar ning labels , tags, and cards are av ailable at no cost. * Included in Seal Repair Kit 24 9422 (purchase sepa- ratel y) .
Parts 28 311001C Pa r t s P ar t No. 249238/G40 Gun w/RA C Tip 1 2 3‡ ★ 4 ★ 5a *7 *8 9 10 11 13‡ 14‡ 15 16 17 19 20 *22 ★ *5f ★ *5g ★ †5b *2a 1a TI7203B 29 30 28* 33a ★ 35 ★ 6 33.
Parts 311001C 29 P ar t No. 249238/G40 Gun w/RA C Tip ▲ Replacement Dange r and W ar ning labels , tags, and cards are av ailable at no cost. * P ar ts included in Seal Repair Kit 249422 (purchase separately). † P ar ts included in Carbide Seat Repair Kit 249456 (purchase separ ately).
Spray Tip Selection Chart 30 311001C Spra y Tip Selection Char t Spra y Tips, for use with AA Series Air Cap AAM Fine Finish Spray Tips Recommended f or high finish quality applications at low and medium p ressures . Order desir ed tip (P art No. AAMxxx) from m atrix below .
Spray Tip Selection Chart 311001C 31 RA C SwitchTips, f or use with AA Series Air Cap L TX RA C Spray Tips Order desired tip (P ar t No. L TXxxx) from matrix below . * Tips are tested in water . ❖ Measured with NO airflow . Air assist will tend to reduce patte r n lengths by 1 in.
Spray Tip Selection Chart 32 311001C RA C SwitchTips, f or use with AA Series Air Cap Continued FFT Fine Finish RA C Spray Tip s Order desir ed tip (Par t No. FFTxxx) from ma trix be low . WRX WideRA C Spray Tips Order desired tip (Part No . WRXxxx) fr om matr ix below .
Accessories 311001C 33 Accessories Use Only Genuin e Graco P ar ts and Accessories Air Fitting and T ubing Kit 249473 Alternative-style connect or for air inlet and hose. 3/8 in. to 1/4 npt( f) Push-T o-L ock fitting, 25 ft (7.6 2 m) long , 3/8 in. (9.
Technical Data 34 311001C T e chnical Data * All readings were ta ken with the f an v alve f ully closed (full f an size), at 20 psi (140 kP a, 1.4 bar) and 100 psi (0.7 kP a, 7 bar), and at the assumed operator positio n. Sound P ower was te sted to ISO 9614-2.
Dimensions 311001C 35 Dimensions 6.1 in. (15.5 cm) 8.0 in. (20.3 cm) 6.9 in. (17.5 cm) 5.0 in. (12.7 cm) Model G15 TI6583A 6.9 in. (17.5 cm) 5.8 in. (14.
All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. MM 311001 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC.
An important point after buying a device Graco 311001C (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 311001C yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 311001C - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 311001C you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 311001C will certainly help you make a decision on the purchase.
If you already are a holder of Graco 311001C, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 311001C.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 311001C. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 311001C along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
