Instruction/ maintenance manual of the product 309063F Graco
Go to page of 28
309063F Fir st choice when quali ty count s. t REP AIR Impor tant Sa fe ty Inst ruc tions Read all warnings and ins truc tions in this manual. Save t hese inst ruc tions . - For por table spr ay applicati ons of architectur al paints and coati ngs - 190ES t Airl ess Pain t S prayers 3000 psi (207 bar, 20.
2 309063 Specifi catio ns Th is eq u ip men t i s no t i nt end ed for u se w it h f lammab le o r co mbu sti b le mat erial s used i n p laces su ch as ca binet shops or ot her “f ac tory ” or fixe d locat ions.
3 309063 The f ollowing are general Warnings relat ed t o the saf e set up, use, m aintenanc e and repair of this equipment. Additi onal, mor e specif ic war nings may be found t hroughout the t ext of t his manual wher e applicable.
4 309063 INSTRUCTIONS EQUIPMENT MISUSE HAZ ARD Misus e can cause deat h or s erious injur y . D Do no t exceed the maximu m working p ressure or tempe rature rating o f t he lo west rated system component . Read T echn ical Data in all equipm ent m anuals.
5 309063 Component Identification and Function K E H B A D J G F V U N M P R T S ti5914a ti7400a A Motor DC mot or , permanent m agnet, f an cooled B Drive As sembly T ransf ers power f rom DC mot or .
6 309063 Pressure Relief Procedure W ARNING SKIN I NJECT I ON HAZ ARD Follow t his Pr essur e Relief P rocedur e whenever y ou are inst ruct ed t o relieve press ure, st op spraying, chec k or ser- vice equipm ent, or inst all or c lean spray tip. read Inject ion Hazar d W arning.
7 309063 General Repair Information W ARNING Read Elect ric S ho c k Wa r n i n g and Burn Hazard Warni ng . W ARNING Flam mable mat erials s pilled on hot, bare, motor could cause f ire or explosion. T o reduce r isk of burns , f ire or explosion, do not oper ate s prayer with cover r emoved.
8 309063 Grounding and Electric Requirements W ARNING Y our syst em must be grounded. Read warnings, page 3. Th e sprayer co rd in clu d es: a grounding wir e with an appropriat e grounding cont act . Fig. 3 ti7480a Th e sprayer req u ires: 1 10- - 120V units : 100 - - 130 V AC, 50/60 Hz, 15A, 1 phase, c ircuit wit h a grounding rec eptacle.
9 309063 T roubleshooting Relieve pres sure ; page 6. MOTOR WON’T OPE RA TE TYPE OF PROBLEM WHA T T O CHECK If check is OK, go to next check WHA T TO DO When check i s not OK r efer t o thi s column Basic Fl uid Pr essure Probl ems 1. Pressur e control knob sett ing.
10 309063 T roubleshooting LOW OR F LUCT UA T ING OUT PUT TYPE OF PROBLEM WHA T T O CHECK If check is OK, go to next check WHA T TO DO When check i s not OK r efer t o thi s column Low Output 1. For w orn spray tip. 1. Follo w Pressur e Reli ef Pr ocedure W arn- ing, t hen repl ace ti p.
11 309063 T roubleshooting LOW OR F LUCT UA T ING OUT PUT TYPE OF PROBLEM WHA T T O CHECK If check is OK, go to next check WHA T TO DO When check i s not OK r efer t o thi s column Motor r uns and pump str okes 1. Paint supply . 1. Refi ll and repr ime pump.
12 309063 Spin T est Setu p Elect ric S ho ck Hazard ; page 6. T o check armat ure, mot or winding and brus h electr ical continuit y: 1. Relieve pres sure ; page 6. 2. Remove dr ive housing; page 24. 3. Fig. 7. Rem ove pressur e control cover (39) . Dis- connect red and black motor leads f rom cont rol board.
13 309063 Mot or Brush Replacement 6. Fig. 9. I nser t br ush (B) . P ush cap ( A) int o place over br ush. O rient each c ap with t he 2 project ions on either side of t he brus h lead. Y ou will hear a “snap” when cap is sec urely in plac e. CAUTION When ins talling brus hes, follow all st eps c aref ully to avoid damaging par ts.
14 309063 On/Off Switch R eplacement 120 V ac Removal 1. Relieve pres sure ; page 6. 2. Fig. 10 and 1 1. Remov e four screws (18) and press ure cont rol cov er (39) . 3. Disconnect t wo wires (A) f rom O N/O FF switch (23 ). 4. Remove t oggle boot ( 25) and lock ing ring (24) .
15 309063 On/Off Switch R eplacement 120 V ac Pressure T ransduc er ON/OFF Switc h Power Plug Potent iomet er from M oto r Red (+ ) Wiri n g Diag ram Y ellow Whi te Black Black (- - ) Capacitor TI0060 Gr een Fig.
16 309063 Fig. 12 ti7415a Motor Connector ON/OFF Switc h Black Whi te Whi te Pressure Switc h Black Black Gr een Power C ord Wiri n g Diag ram (Cap acito r o n P C bo ard ) 232900, F , 232901, E 23379.
17 309063 On/Off Switch R eplacement 100 V ac ( 232903) Removal 1. Relieve pres sure ; page 6. 2. Fig. 13. Rem ove f our sc rews (18) and press ure cont rol cover (39). 3. Disconnect f our wires (A) f rom O N/ OF F switch (23 ). 4. Remove t oggle boot ( 25) and lock ing ring (24) .
18 309063 On/Off Switch R eplacement 240 V ac ( 232906) Removal 1. Relieve pres sure ; page 6. 2. Fig. 14. Rem ove pres sure c ontr ol cover (39). 3. Disconnect f our wires (A) at O N/O FF swit ch (23). 4. Remove t oggle boot ( 25) and lock ing ring (24) .
19 309063 Pressure Control Repair Motor Contr ol Boar d Diagnostics For these models and series only: 232900 A, B, C, D , E 232901 A, B, C, D 233797 A, B, C, D 233815 A, B, C, D 232903 A, B 232906 A, B Note: K eep a new tr ansducer on hand to use f or t est .
20 309063 Pressure Control Repair Motor Contr ol Boar d For these models and series only: 232900 A, B, C, D , E 232901 A, B, C, D 233797 A, B, C, D 233815 A, B, C, D 232903 A, B 232906 A, B Removal Refer to F ig. 10 and 1 1, 13 or 14 depending on spray er voltage.
21 309063 Pressure Control Repair For these models and series only: 232900 A, B, C, D , E 232901 A, B, C, D 233797 A, B, C, D 233815 A, B, C, D 232903 A, B 232906 A, B Pr essure Control T ransducer Removal Refer to F ig. 10 and 1 1, 13 or 14 depending on spray er voltage.
22 309063 Pressure Control Repair For these models and series only: 232900 F 232901 E 233797 E 233815 E Motor Contr ol Boar d Removal 1. Relieve pres sure ; page 6. 2. Remove 4 s crews ( 17) and cont rol c over ( 16). 3. Disconnec t motor c onnector, pressure cont rol connect or whit e wire t o cont rol board ( 8) and black wire to s witc h (4).
23 309063 Pressure Control Repair For these models and series only: 232900 F 232901 E 233797 E 233815 E Pr essure Control Removal ( See Fig . 15) 1. Relieve pres sure ; page 6. 2. Remove 4 s crews ( 17) and cont rol c over ( 16). 3. Disconnec t press ure cont rol connect or f rom con- tr ol board (8) .
24 309063 Drive Housing Replacement CAUTION Do not dr op gear clust er ( 7) when rem oving driv e housing (10) . G ear clus ter may s tay engaged in mot or fr ont end bell or drive hous ing. Disassembly 1. Relieve pres sure ; page 6. 2. Remove pum p (13); Disp l acement Pu mp Re - pl acement , page 26.
25 309063 Mot or Replacement Disassembly 1. Relieve pres sure ; page 6. 2. Remove pum p; Di spl acemen t Pu mp Rep lace - ment , page 26. CAUTION Do not dr op gear clust er ( 7) when rem oving driv e housing (10) . G ear clus ter may s tay engaged in mot or fr ont end bell or drive hous ing.
26 309063 Displacement Pump Replacement See manual 309060 f or pum p repair ins truc tions . See manual 309064 or 309065 for s prayer part num - ber ref erences. Removal 1. Flus h pump (13) . 2. Relieve pres sure ; page 6. 3. Fig. 18. Loos en two s crews (10b) and rot at e cover ( 10a).
27 309063 T echnical Data 100- - 120V , ∅ , A, Hz 220- - 240V , ∅ , A, Hz Generat or Minimum W Motor HP (W) Cycles per gall on (liter) Maximum Deli very gpm (lpm ) Maximum Tip s iz e Flui d Outl et npsm 1, 15, 50/60 1, 10, 50/60 3000 7/8 (653) 680 (180) 0.
28 309063 Graco Informat ion TO PL ACE AN O RDER O R FO R SERV ICE , contac t your Gr aco distr ibutor, or call 1 - - 888 - - 541 - - 9788 to ident ify the nearest dis tribut or . All wri tt en and visual data cont ained i n thi s document r efl ects t he lat est pr oduct i nfor mation avai labl e at t he ti me of publ icat ion.
An important point after buying a device Graco 309063F (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 309063F yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 309063F - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 309063F you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 309063F will certainly help you make a decision on the purchase.
If you already are a holder of Graco 309063F, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 309063F.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 309063F. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 309063F along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
