Instruction/ maintenance manual of the product 24R200 Graco
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332511A EN Kit Instr uctions ExactaBlend ™ A GP Adv anced Glazing Proportioner Heated Platen Kit For heating b ulk supply of m edium to high viscosity pol y sulfide and ur ethane materials. For prof essional use onl y . Not appr oved f or use in explosive at mospheres or hazardous locations.
Related Manua ls 2 332511A Related Manuals Ref er to ExactaBlend A GP Advanced Glazing Propor- tioner , Setup-Operat ion manual f or the complete list of related man uals. Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 332511A 3 Wa r n i n g s The following warn ings are for the setup, use , grounding, maintenance , and repair of this equipment. The exclama- tion point symbol ale rts you to a general warn ing and the hazard symbols refer to procedur e-specific risks.
Component Identification 4 332511A Component Identification Heated Platen Kit Key: A RTD T emperat ure Sensor BH e a t e r C o i l C T emperature Limit Switch D Jun ction Bo x E Heat Electrical Enclosure FM a i n P o w e r S w i t c h G Heater P ower Switc h HH e a t C o n t r o l l e r F IG .
Component Identi fication 332511A 5 Heat Contr oller Key: AA Current T emperature AB P ower is Supplied to Heater A C P ower is Supplied to Heat Over temp Contactor AD Desired T emperature AE T emperature Adjustment F IG .
Installation 6 332511A Installation Gr ounding Ground the system as instructed within t his manual. 1. Access the Platen a. P erf orm Change Drums procedure in the Air-P owered Ram man ual. Do not load a ne w drum . b. Per fo r m Shutdown pr ocedure in the Exa ct- aBlend A GP Adv anced Glazing Propor tioner , Setup-Operation ma nual.
Installation 332511A 7 2. Install the Heat Coils and the Thermostat Switch. 3. Connect the Ground Wires. Connect the g round wires to the terminal lug and to the plat en co vers (not shown in view). Attach the con duit to the platen co v er and route the wires through the conduit when connections are complete .
Installation 8 332511A 4. Connect the P o wer Leads. Label “A” and “B” lead s f or identificat ion in step 10. Ro ute all the wires t hrough the conduit when connections are complete. 5. Mount the RTD . Route the wire thr ough the conduit when connections ar e complete .
Installation 332511A 9 6. Attach the Platen Co ver s. NO TE: T orque the p laten co v er f ast eners to 60 +/- 10 in-lbs (6.8 +/- 1. 1 N•m). NO TICE T o pr e v ent damage to wires, ensure w ires are not pinched when assembling and secur ing platen cov- ers.
Installation 10 332511A 7. Mount the Junction Bo x. a. Mount t he junction bo x to the air motor located on the 55 gallon (208 liter) r am. b . Route the conduit to the junctio n bo x from th e platen. 8. Mount the Heat Electrical Panel on the 5 Gallon (19 liter) Ram.
Installation 332511A 11 9. Route the P o wer Cor d and Signal Cab le to the J unction Bo x. Secure the power cord and signa l cable to the ba se (A) cross bar . 10.Connect the Leads in th e J unction Bo x. Connect “A” leads , “B” leads , gr ound, and signal cab le within the junctio n bo x.
Installation 12 332511A 11.Connect the P ower Cab le fr om the Heat Electrical Enc losure to the Main Electrical Enc losure . 12.Connect P ower to the T erminals and Ground.
Setup 332511A 13 Setup 1. T urn the power on at the heated pl aten electrical enclosure. 2. T urn the power on at t he heater po wer s witch. 3. Set the de sired platen tem peratur e by pr essing either the up or down arrow ke ys. NO TE: T emperature is displa yed in F ahrenheit.
Operation 14 332511A Operation Star tup 1. T urn the power on at the heated pl aten electrical enclosure. 2. T urn the power on at t he heater po wer s witch. 3. Set the de sired temper ature . Ref er to page 5 f or details. Shutdown 1. T urn the power off at the heat er pow er s witch .
Maintenance 332511A 15 Maintenance Platen Maintenance If the plat en does no t come out of the pail ea sily when the pump is being raised, the a ir assist tube or check v alv e ma y be plugg ed. A plugged v alve pre v ents air from reaching the underside of the plate to assist in raising it from the pail.
Troubleshooting 16 332511A T roub leshooting Befo re perform ing any troubleshooting pr ocedure: 1. P erf orm Pressure Relief Pr ocedur e In the Ex act- aBlend A GP Adv anced Glazing Propor tioner , Setup-Operation ma nual. 2. T ur n off m ain disconn ect at the ma chine.
Troubleshooting 332511A 17 No heat. T ripped circuit breaker . Visually chec k circuit break er f or a tripped condi- tion. Determine cause of tr ipped circuit break er . Then repair f ault and reset main cir cuit break er . Low po wer . Measure v oltage acro ss cir- cuit break ers .
Repair 18 332511A Repair Replace Platen Heater s and Sensor 55 Gallon Platen Heater and Sensor 1. T ur n off m ain disconn ect at the ma chine. 2. Allow equipment to cool. 3. Remov e both plat en cov er f asteners (F). 4. Remove both plat en covers (C) and ground wi re from plat en.
Schematic 332511A 19 Schematic 140 149 147 145 142 110 138 136 134 132 130 128 126 124 122 120 118 114 116 112 108 106 104 102 100 141 148 144 146 143 111 139 137 135 133 131 129 127 125 123 121 119 1.
Parts 20 332511A Pa r t s Heated Platen Kit, 24R200 F IG . 5: Heated Pla ten Kit 14 11 5, 26 6 2 2 3 5 22 23 28 11 7 14.
Parts 332511A 21 F IG . 6: Heate d Platen Kit 18 21 25 36 30 19 16, 45 4 27 17 8 32 33 34 35 24 8 10 3 1 39 44 43 40 42 37 38 41 40 43 44.
Parts 22 332511A Ref Par t Description Quantity 1 --- FERR ULE, wire, 14a wg 2 2 --- F ASTENER, platen, cov er 2 3 --- COUPLER, conduit 2 4 --- ENCLOSURE, platen, heated 1 5 --- CO VER, platen front, as sembly 2 6 --- PLUG, finishing, 13/1 6, nic kel p late 1 7 --- STUD , 1/4- 20 x 1.
Parts 332511A 23 ▲ Replacement Dange r and W a rn ing labels , tags and cards are av ailable at no cost. --- Not av ailab le f or individua l sale. 37 --- BRACKET , mount, top 2 38 --- BRACKET , mou.
Parts 24 332511A Heat Enc losure, 24R870 F IG . 7: Heat Modul e 109 128 109 109 127 107 108 110 116 108 134 132 106 136 111 101, 112, 113.
Parts 332511A 25 F IG . 8: Heat Modul e 102, 104 114, 115 122 121 119 124 118 120 125 123 122 129 118 130 130 131 139 130 117 102, 103 126.
Parts 26 332511A ▲ Replacement Dange r and W a rn ing labels , tags and cards are av ailable at no cost. --- Not av ailab le f or individua l sale. Ref Pa r t Description Quantity 101 --- NUT , machine he x, M4-0.
Parts 332511A 27.
All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts.
An important point after buying a device Graco 24R200 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 24R200 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 24R200 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 24R200 you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 24R200 will certainly help you make a decision on the purchase.
If you already are a holder of Graco 24R200, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 24R200.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 24R200. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 24R200 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
