Instruction/ maintenance manual of the product Triplex Ceramic Plunger Pump Giant
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Contents: Installation Instructions: page 2 Pump Specifications: page 3-4 Kits/Torque Specs: page 5 Exploded View: page 6 Parts List: page 7 Trouble Shooting: page 8 Repair Instructions: page 9-11 Dim.
2 INST ALLA TION INSTRUCTIONS - P46W , P46W -HK, & P46HT 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connections, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc.
3 P4 6W & P46W-H K PU LLEY SELECTION & H ORSEPO WER R EQ U I R EMEN TS PU MP PULLEY MO T O R PULLEY RPM G P M 1000 PSI 1500 PSI 1 700 PSI 2200 P SI 7. 75" 3. 55" 745 2.0 1. 4 2. 1 2. 3 3.0 7. 75" 4. 25" 910 2.5 1. 7 2. 6 2.
4 P4 6HT PULLEY SELEC TION & H O RSE POWER R EQUI REMEN T S PU M P PULLEY MO T O R PULLEY RPM GPM GPM 200 PSI 400 P SI 600 PSI 900 PSI 7. 75" 2.0" 385 0. 9 54. 0 0.1 0.2 0. 4 0 .6 7. 75" 3. 25" 676 1. 6 96. 0 0.2 0. 4 0. 7 1 .0 7.
5 Ceramic Plunger Assembly Kit #09082 Item Part # Description Qty . 24A 07021 Ceramic Plunger 3 24 B 08456 T ension Screw 3 24C 07676 Copper Ring 3 25 06648/13333* Flinger 3 * p/n 13333 is needed for older P46W pumps with brass retainers (p/n 08064).
6 Exploded View - P46W , P46W -HK, P46HT.
7 P46W , P46W -HK & P46HT P ARTS LIST ITEM PART DESCRIPTION QTY. 1 07222 Crankcase 1 2 07181 Vent/Filler Plug with Seal 1 2A 07182 Gasket, Oil Filler Cap 1 3 08004 Cover, Crankcase 1 4 08005 O-Rin.
8 PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ Worn packing seals Replace packing seals or the Delivery Broken valve spring Replace spring Drops Belt slippage Tighten or Replace .
9 1. With a 22mm socket, remove the three discharge (43) and three inlet (41) manifold plugs. Check o-rings (42 & 44) for wear and replace as necessary. 3. Use a small slide hammer to remove valve seats (37) from manifold (29). Inspect valve plates (36) and valve seats (37) for wear.
10 9. The rear V-sleeve housing (48) may be removed by prying evenly outward with a flat screwdriver. After slipping housing over plunger, inspect seals (50) and O-ring (49) and replace as necessary.
11 Gear End Disassembly 14. Remove the crankcase cover bolts (9). Inspect the crancase cover O-ring (4) for wear . Replace if necessary . 15. Inspect the dip stick (5) vent hole for signs of clogging. Clean if necessary . 16. T o remove the crankshaft (18), first remove the bearing cover plates (12) Remove the key (19).
GIANT INDUSTRIES, INC. , 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607 Phone: (419) 531-4600 FAX (419) 531-6836, www.giantpumps.com Ó Copyright 1998 Giant Industries, Inc.
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If you have not bought Giant Triplex Ceramic Plunger Pump yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Giant Triplex Ceramic Plunger Pump - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Giant Triplex Ceramic Plunger Pump you will learn all the available features of the product, as well as information on its operation. The information that you get Giant Triplex Ceramic Plunger Pump will certainly help you make a decision on the purchase.
If you already are a holder of Giant Triplex Ceramic Plunger Pump, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Giant Triplex Ceramic Plunger Pump.
However, one of the most important roles played by the user manual is to help in solving problems with Giant Triplex Ceramic Plunger Pump. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Giant Triplex Ceramic Plunger Pump along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
