Instruction/ maintenance manual of the product EH63D FUJI HEAVY INDUSTRIES
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R ISSUE EMD-EU1728 2ZZ9020083 MODEL FOR EMISSION CERTIFIED ENGINE EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ0 1.
NOTICE FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines complied with EPA (Environmental Protection Agency) and CARB (California Air Resources Board) emission regulations in the U.
FEDERAL EMISSIONS COMPONENT DEFECT W ARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applic- able in all States, except the State of California Fuji Heavy Industries Ltd.
*The replacement parts used for required maintenance services. *Consequential damages such as loss of time, inconvenience, loss of use of the engine or equip- ment, etc. *Diagnosis and inspection charges that do not result in warranty-eligible service being performed.
CALIFORNIA EMISSION CONTROL W ARRANTY ST A TEMENT YOUR W ARRANTY RIGHTS AND OBLIGA TIONS The California Air Resources Board and Fuji Heavy Industries Ltd. (herein "FUJI") are pleased to explain the emission control system warranty on your 2001 and later Small Off-Road engine (herein "engine").
LIMITED W ARRANTY on Emission Control Systems - California Only - FUJI warrants to the owner of the 2001 and later engine that the engine (1)has been designed, built and equipped so as to conform at t.
(4) repairs performed outside of the authorized warranty service dealers (5) use of parts which are not authorized by FUJI. 2. Add-on or modified parts This warranty does not cover any part that malfunctions, fails or is damaged due to alter- ations by changing, adding to or removing parts from the engine.
(5) Miscellaneous Items Used in Above Systems (i)Electronic controls, if applicable (ii)Hoses, belts, connectors, and assemblies. (iii) Filter lock assy (gaseous fuel, if applicable) I.
FOREWORD Thank you very much for purchasing a ROBIN ENGINE . Y our ROBIN ENGINE can supply the power to operate various sorts of machines and equipment. Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order to maximize the safe and efficient use of this product.
CONTENTS 1. SAFETY PRECAUTIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 1 2.
Read the owner's manual. Stay clear of the hot surface. Exhaust gas is poisonous. Do not operate in an unventilated area. Stop the engine before refueling. Fire, open flame and smoking prohibited. On (Run) Plus ; positive polarity Off (Stop) Battery Engine oil Engine start (Elec- tric start) Add oil SYMBOLS EH63-65 EPA/CARB 取説EU1728 02.
EXHAUST PRECAUTIONS ■ Never inhale exhaust gas. It contains carbon monoxide, a color- less, odorless and extremely danger- ous gas which can cause uncon- sciousness or death. ■ Never operate the engine indoors or in a poorly ventilated area, such as tunnel, cave, etc.
SURROUNDINGS ■ Operate the engine on a stable, level surface free of small rocks, loose gravel, etc. − 2 − PROTECTIVE COVER ■ Place the protective covers over the rotating parts. If rotating parts such as the drive shaft, pulley , belt, etc. are left exposed, they are potentially hazardous.
PRE-OPERA TION CHECKS . ■ Carefully check fuel hoses and connections for looseness and fuel leakage. Leaking fuel creates a potentially dangerous situation. ■ Check bolts and nuts for looseness. A loose bolt or nut may cause seri- ous engine trouble.
− 4 − 2. COMPONENTS REMARKS : ■ Fuel tank, valve (sediment bowl type is recommended), fuel hoses, and fuel filter are required for connecting fuel source to carburetor . ■ A battery rated at 12V -30AH or larger with the specified cable are required for electric starter operation.
3. PRE-OPERA TION CHECKS − 5 − CHECK ENGINE OIL (DAIL Y) Before checking or refilling engine oil, be sure the engine is not running and is located on a stable, level surface. ■ If the oil level is below the lower level line on the oil gauge, refill with the proper oil (see table) to the upper level.
− 6 − CHECK FUEL ■ The fuel tank shall be provided sepa- rately , because the engine is not equipped with a fuel tank. A fuel valve and fuel filter should be connected between the fuel tank and fuel pump. Securely connect with fuel hoses to the fuel pump to prevent leakage.
4. BA TTER Y INST ALLA TION − 7 − CABLE LENGTH CABLE DIA. WIRE GAUGE AWG (BS) BWG SAE JIS Less than 1.5 m 7.3 mm 1 6 AV15 1.5 m to 2.5 m 8.5 mm 0 4 AV20 2.5 m to 4.0 m 10.8 mm 3/0 2 AV30 P ARTS NEEDED ■ Use a battery rated 12V -30AH or larger . ■ Use a proper cable and ground wire to connect battery and key switch and electric starter .
− 8 − WIRING ■ Connect positive terminal of the electric starter and positive termi- nal of the battery with battery cable. ■ Ground negative terminal of the battery to the body of engine or machine with ground wire. NOTE T ighten bolts and nuts on terminals securely so they will not be loosened by vibration.
5. OPERA TING YOUR ENGINE − 9 − Pull the choke knob. ■ If the engine is cold or the ambient temperature is low , pull the choke knob fully . ■ If the engine is warm or the ambient temperature is high, pull the choke knob half-way , or keep it fully open.
− 10 − ■ After starting the engine, gradu- ally open choke by pushing the choke knob and finally keep it fully opened. ■ Do not fully open the choke immediately when the engine is cold or the ambient temperature is low , because the engine may stop.
− 11 − ST OPPING Set the speed control lever at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping. SPEED CONTROL LEVER 2 T urn the key switch to the "STOP" position. ELECTRIC ST ARTER 3 Close the fuel valve.
6. EASY TROUBLESHOOTING − 12 − WHEN ENGINE WILL NOT ST ART : ■ Perform the following checks before you take the engine to your Robin dealer . ■ If you still have trouble after completing the checks, take the engine to your nearest Robin dealer .
− 13 − Is your battery well charged ? Check the battery , it may be discharged and unable to operate the electric starter . Consult your nearest dealer or service shop.
− 14 − 7. MAINTENANCE SCHEDULE DAIL Y INSPECTION Before running the engine, check the following service items. PERIODIC MAINTENANCE Periodic maintenance is vital to safe and efficient operation of your engine. Check the table below for periodic maintenance intervals.
− 15 − Maintenance Items Every 8 hours (Daily) Every 20 hours Every 200 hours Every 500 hours Every 1000 hours Clean engine and check bolts and nuts ● (Daily) Check and refill engine oil ● (Re.
8. "HOW -T O" MAINTENANCE − 16 − INSPECTING THE SP ARK PLUG ■ Clean off carbon deposits on the spark plug electrode using a plug cleaner or wire brush. ■ Check electrode gap. Adjust gap to : 0.03 inches (0.7mm to 0.8mm) ■ Use a proper spark plug : NGK BP6ES 0.
− 17 − ENGINE OIL FIL TER REPLACEMENT ■ Initial engine oil filter replacement should be performed after 20 hours of operation. Thereafter replace the engine oil filter every 200 hours.
FUEL HOSE REPLACEMENT CHECKING BA TTER Y − 18 − TO CARBURETOR Replace the fuel hose every 1,000 hours or every year . If fuel hose leak is found, replace the fuel hose immediately . W ARNING T ake extreme caution when replacing fuel hose ; gasoline is flammable.
− 19 − HIGH AL TITUDE ENGINE OPERA TION ■ Please have an authorized Robin America service dealer modify this engine if it is to be run continuously above 5,000 feet (1,500 meters). Failure to do so, may result in poor engine performance, spark plug fouling, hard starting, and increased emissions.
ENGINE OIL ■ Change the engine oil with fresh oil. ■ Remove the spark plug, pour about 5 cc of engine oil into the cylinder , slowly start the engine for 2 or 3 seconds, and re-install the spark plug. CLEAN AND ST ORE ■ Remove the spark plug wires from the spark plugs.
10. SPECIFICA TIONS − 21 − MODEL EH63D EH64D EH65D Type Air-Cooled, 4-Stroke, V-Twin Cylinder, Horizontal P.T.O. shaft, OHV Gasoline Engine Bore x stroke 2-3.15 in x 2.56 in (80 mm x 65 mm) Displacement 39.8 cu in. (653 cm 3 ) Continuous Output kW (HP) / rpm 10.
December 2001 CE-RMI Y Y PRINTED IN JAPAN EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ2 2.
An important point after buying a device FUJI HEAVY INDUSTRIES EH63D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought FUJI HEAVY INDUSTRIES EH63D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data FUJI HEAVY INDUSTRIES EH63D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, FUJI HEAVY INDUSTRIES EH63D you will learn all the available features of the product, as well as information on its operation. The information that you get FUJI HEAVY INDUSTRIES EH63D will certainly help you make a decision on the purchase.
If you already are a holder of FUJI HEAVY INDUSTRIES EH63D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime FUJI HEAVY INDUSTRIES EH63D.
However, one of the most important roles played by the user manual is to help in solving problems with FUJI HEAVY INDUSTRIES EH63D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device FUJI HEAVY INDUSTRIES EH63D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
