Instruction/ maintenance manual of the product CT16 Series Frymaster
Go to page of 26
Frymaster, a mem ber of the Commercial F ood Equi pment Servi ce Association, recommends using CFESA Certified Technician s. 24-Hour Service Hotline 1-800-551-8633 JANUARY 2004 *8195993* CT16 Series T.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR T HIS ENODIS EQUIPMENT OTHER THA N AN UNMODIFIED NEW OR RECYCL ED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED S ERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGIN AL CONFIGURATION, THE WARRANTY WILL BE VOID.
1-1 CT16 SERIES TOASTER SERVICE AND PARTS MANUAL CHAPTER 1: SERVICE PROCEDURES Upper Compre ssion Adjustm ent Knobs Lower Compre ssion Adjustm ent Knobs Bun Guide for Heel and Crown Slots Heated Holding Tray LOW E R SETPOINT BUTTON ON/OFF BUTTON LED DISP LAY RAISE SETPOI NT BUTTON DISP LAY TEMPE RATU RE BUTTON REDY 1.
1-2 1.3 Replacing Components Accessing the Electronics 1. Pull the bun compression knobs off their shafts. 2. Remove the screws around the edge of the component housing cover and remove the cover. Accessing the Drive Motor and Auxiliary Transformer Carefully lay the unit on its back and remove the seven screws that secure the bottom cover in place.
1-3 Step 10d - Remove las t two screws and pull conveyor away from housing. Step 10c - Rem ove these four hex head screws and two nuts. Step 10b - Remove cartridge heater. Step 10a - Remove drive pulley. 11. To remove the toasting conveyor assembly : (See illustration on following page.
1-4 e. Rotate the tray stabilizer latch upward and, wh ile supporting the conveyor assembly, remove the hex-head screw securing the top of the assembly from the outside (conveyor side) of the component housing and carefully pull the assembly away from the housing.
1-5 Heater Probe High Limit Plug Platen Tray B race NOTE: Probe and high limit wi res mu st be routed through this bushing as shown by large arrow. 4. Replace the failed component, being sure to route the component wires through the bushing as shown in the illustration above.
1-6 7. To replace the auxiliary transformer (present only in 200V and 208V units), hold th e replacement next to the failed transformer and, one at a t ime, disconnect the wires from the failed transformer and connect them to the replacement.
1-7 1.4 Technician Troubleshooting PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Failed transformer. A. Check for line voltag e on the primary (line) side of transform er and 12VAC on secondary (l oad) side of t ransformer. If line voltage is present but secondary voltage i s not 12V AC, the tra nsform er has failed.
1-8 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Failed computer . A. Check for 12VDC on com puter pins 6 & 7. If NOT presen t AND motor is runn ing, replace computer. Check for 5VDC on terminals 3 & 4 of main heater relay and pins 1 and 6 of com puter.
1-9 1.5 Wiring Diagrams NOTE: These diagrams depict wiring as of the date of manual publication. They may not reflect design changes made to the equipment after publication. Always refer to the wiring diagram affixed to the unit when actually troubleshooting or servicing this equipment.
1-10 CE AND AUSTRALIAN TOAST ERS.
1-11 1.6 Schematic 9 8 12Volt Secondary LINE VOLTAGE Cover Interloc k High Lim it COM NO 12 3 5 4 Main Heater Probe 6 7 0 1 6 8 2 4 COMPUTER 3 4 Main Heater Relay Latch Relay Drive Motor Trans for m e.
THIS PAGE INTE NTIONALLY LEFT BL ANK..
2-1 CT16 SERIES TOASTER SERVICE AND PARTS MANUAL CHAPTER 2: PARTS LIST 2.1 Introduction CT16 Toasters manufactured for use in the European Union (CE) and those manufactured for use elsewhere are identical in most respects, but there are some important difference s.
2-2 2.2 Cabinetry 1 2 3 4 5 25 30 7 29 8 29 14 16 16 17 18 19 20 21 13 27 28 9 10 22 26 11 27 12 24 23 29 30 6.
2-3 ITEM PART # COMPONENT 1 106-2720SP Back Cover Assembly 2 824-1117 Tray Assembly, Toast 3 816-0573 Insulation, Toast Tray 4 200-4270 Bottom, Toaster 5 816-0589 Seal, Toaster Base 6 823-3988 Housing.
2-4 2.3 Conveyor Assembly, Dual Belt 1 3 19 12 21 24 17 18 22 5 17 18 8 9 7 10 5 23 11 13 4 7 14 6 2 20 15 16.
2-5 ITEM PART # COMPONENT 1 806-9200 Roller Assembly, Dual Belt Idler 2 806-9318 Roller Assembly, Dual Belt Drive 3 810-2303 Washer, Teflon Crumb 4 809-0132 Screw, ¼-20 x ¾-inch Slotted Pan Head 5 826-1374 Screw, #10 x ½-inch Hex Head (Pkg.
2-6 2.4 Conveyor Assembly, Toasting 3 6 24 18 14 19 1 12 22 20 7 5 8 15 2 11 10 13 17 16 4 31 28 29 30 25 27 28.
2-7 ITEM PART # COMPONENT 1 106-2123SP Tray with Grommet, VT Platen 2 210-0318 Crumb Shield, Toasting Conveyor 3 806-9195 Roller, VT Toasting Belt Idler 4 806-9196SP Platen Assembly, VT 5 806-9199 Rol.
2-8 2.5 Electronic Components 1 2 3 4 5 6 7 12 11 13 14 15 8 9 10.
2-9 ITEM PART # COMPONENT 1 807-3213 Relay, Solid State 5A 3/16 Control Terminals 2 807-3021 Relay, 30A 12VDC DPST NO 3 826-1562 Relay, Solid State 40A 280V SPST NO 4 106-0781SP Transformer and Bracke.
2-10 2.6 Motor, Drive Train, and Fan Components See Page 4 See Page 6 3 4 1 2 7 6 5 8 9 ITEM PART # COMP ONENT 1 Motor Assembly, 50/60 Hz 106-3052 200-208V VT Drive 106-2841 220-250V VT Drive 2 810-2302 Drive Belt 3 106-2128 Bracket Assembly, VT Idler Pulley 4 826-1368 Nut, ¼-20 Serrated Flange (Pkg.
THIS PAGE INTENTIONALLY LEFT BL ANK..
Frymaster, L.L.C., 8700 Line Avenue, PO Box 5100 0, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688 -2200 FAX.
An important point after buying a device Frymaster CT16 Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster CT16 Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster CT16 Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster CT16 Series you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster CT16 Series will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster CT16 Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster CT16 Series.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster CT16 Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster CT16 Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
