Instruction/ maintenance manual of the product 25-EPI England's Stove Works
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EVOLUTION PELLET INSERT & INSERT KIT INSTALLATION & OP ERATION MANUAL MODEL NUMBERS: 25-EPI 55-SHPEPI 55-TRPEPI SAVE THESE INSTRUCTIONS CAUTION Please read this entire manual before in stallation and use of this pellet fuel- burning appliance.
Page | 2 WARNING : • Use of outside combustion air is mandatory with this unit. • Do not operate with the hoppe r open; lid must be shut and tightly latched during operation.
Page | 3 TABLE OF CONTENTS Introduction • Introduction ...................................4 Specifications • Unit Dimensions ...........................5 • Heating Specifications ..................6 • EPA Compliance ...........................
Page | 4 INTRODUCTION Thank you for purchasing this fi ne product from England’s Stove Works! England’s Stove Works was started, and is still ow ned by, a family that believes strongly in a “Do It Yourself” spirit; that’s one reason you found this product at your favo rite “Do It Yourself” st ove.
Page | 5 SPECIFICATIONS Unit Dimensions • Unit Height (In Fireplace) o 20.00” [508mm] • Unit Depth (In Fireplace) o 9-7/16” [239.7mm] • Unit Width (In Fireplace) o 21-3/16” [538.2mm] • Bottom to Flue Collar o 7-1/4” [184.2mm] • Left Side to Flue Collar o 5-1/2” [139.
Page | 6 SPECIFICATIONS Heating Specifications • Heat Output Range** ............................................ 10,700 BTU/hr – 25,100 BTU/hr • Approximate Pellet Burn Rate** ............................................... 1.6 lb/hr – 3.9 lb/hr • Maximum Burn Time** .
Page | 7 INSTALLATION Insert Assembly Instruction 1. Begin the insert conversion by loosen ing and removing the six sheet metal screws on the rear of the unit which hol d the side panels and rear panel to the stove. These screws can be loosen ed using a 5/16” socket or open end wrench.
Page | 8 INSTALLATION Insert Assembly Continued 6. Use the included self-drilling sheet me tal screws to scre w the Rear Hopper Cover Plate to the hopper of the stove while carefully holding the lid in place to be certain in remains centered on the stove.
Page | 9 INSTALLATION Clearances to Combustibles Unit Clearances to Combustibles Clearance to Mantle (A) Side (B) 16 IN. 6 IN. 406.4 MM. 152.4 MM. WARNING • INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.
Page | 10 INSTALLATION Venting Introduction This pellet stove operates on a ne gative draft system, which pulls combustion air through the burn pot and pushe s the exhaust air to the vent pipe and out of the building.
Page | 11 INSTALLATION Additional Venting Information • The installation of a fireplace inse rt can be challenging and requires knowledge of chimney systems that th e average homeowner does not have. Due to this, England’s Stove Works highly recommends having this insert professionally installed.
Page | 12 INSTALLATION Approved Venting Method : Full Chimney Relining • Use a chimney liner system specifically designed for pellet stove use; follow the guidelines in the previous section regarding appropriate liner diameter.
Page | 13 OUTSIDE AIR HOOK-UP • The use of outside combustion air is mandatory on the 25-EP Insert. • The outside air connection pipe protrude s from the lower rear center of the stove; use the included outside air kit to attach your stove to outside combustion air.
Page | 14 FLOOR PROTECTION • The 25-EP requires a non-combustible hearth if the current hearth of the fireplace does not extend the required dist ance from the front of stove. Follow the diagram below to determine if the cu rrent fireplace hearth is sufficient.
Page | 15 DAILY OPERATION Getting Started • Check to see that th e hopper is clean and free from fo reign materials. Be sure to connect this unit to a working outle t; we recommend using a surge protector to help protect the electr onic components from damage.
Page | 16 • The 25-EP will perform equally well usi ng softwood and hardwood pellets, and although the ash may differ slightly in a ppearance or texture, both types of pellets will burn cleanly and efficiently in this stove.
Page | 17 CONTROL BOARD SETTINGS The control board on this stove allows th e user to adjust the heat output and convection blower speed, turn the unit on and off, and test co mponents for function (more on diagnostic mode later).
Page | 18 ERROR CODES Error codes or “E-Codes” ar e alphanumeric codes that will appear in the Heat Range and Blower Speed windows of the C ontrol Board if the unit experiences an abnormal condition.
Page | 19 POWER FAILURE If the power to the unit is interrupte d for approximately t hree minutes or less, the unit will resume operation when power is restored according to the following table: Unit.
Page | 20 THERMOSTAT OPERATION Thermostat Installation 1. Unplug the unit and remove the back panel of the stove. 2. Locate the thermostat connect block, la beled J18, on the rear of the control board, near the bottom (See image belo w and pg. 43 of this manual for a control board diagram).
Page | 21 THERMOSTAT OPERATION Thermostat Operation Details • The 25-EP was designed to operate equally well in both manual and thermostat mode. While using the c ontrol board for heating control gi.
Page | 22 DAILY MAINTENANCE Important Notes • As with any maintenance concerning this unit, be sure the unit is “OFF” and has completed the Shut-Down cycle BEFORE starting. • Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle is complet e.
Page | 23 DAILY MAINTENANCE Ash Removal and Disposal • Press the “Off” button and allow the stove to complete the shut-down cycle and cool completely. • Grasp the heat exchange cleaning rod lo cated at the middle of the decorative room air grill and repeatedly pull it in and out until ash stops falling from the tubes into the firebox.
Page | 24 DAILY MAINTENANCE Cleaning the Burnpot Along with removing ashes from the stove, cleaning the burnpot is the other essential part of daily maintenance that will keep the stove operating at its peak. Pellets contain varying amounts of impur ities and fusible m aterial that will accumulate in the burnpot over time.
Page | 25 BIWEEKLY MAINTENANCE Important Notes • As with any maintenance concerning this unit, be sure the unit is “OFF” and has completed the Shut-Down cycle BEFORE starting. • Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle is complet e.
Page | 26 BIWEEKLY MAINTENANCE Baffle Removal • Using the integral tube cleaner helps to keep the heat exchanger tubes free from fly ash, however fly ash will still accumulate on the baffle shelf and in other non-visible areas.
Page | 27 MONTHLY MAINTENANCE Important Notes • As with any maintenance concerning this unit, be sure the unit is “OFF” and has completed the Shut-Down cycle BEFORE starting. • Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle is complet e.
Page | 28 MONTHLY MAINTENANCE Exhaust Chamber Cleaning The exhaust chamber of the stove wa s intentionally designed as an ash accumulation area. Allowing ash to accumu lat e here prevents excess ash build-up in the combustion blower and the venting system.
Page | 29 • MONTHLY MAINTENANCE Venting Pipe Cleaning • Low spots and direction changes in th e venting system (such as tee’s and elbows) are areas for potential fly-ash accumulation. INSPECT these areas diligently to keep the venting sy stem in safe operating condition.
Page | 30 • YEARLY MAINTENANCE Important Notes • As with any maintenance concerning this unit, be sure the unit is “OFF” and has completed the Shut-Down cycle BEFORE starting. • Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle is complet e.
Page | 31 YEARLY MAINTENANCE Exhaust Blower Cleaning Although the exhaust blower and blower housing were designed to minimize ash build, some fly-ash will still accumulate th ere throughout the burning season. The amount and type of ash will depend on the t ype of pellets and venting system, but generally this accumulation w ill be mild.
Page | 32 • With the exhaust blower removed, us e a utility vacuum to remove any ash accumulation in the exhaust blower tube. • Use a soft paint brush and carefully remove any ash accumulation from the inside of the exhaust blower and from the exhaust blower fan blade.
Page | 33 • YEARLY MAINTENANCE Convection Blower Cleaning Since the convection blower does not ha ndle any by-products of combustion, it does not require serious cleaning like the exhaust blower. However, dust from the home and other debris in the air can accu mulate on the blades of the convection blower.
Page | 34 • YEARLY MAINTENANCE Checking Gaskets An airtight seal at the door openings a nd hopper lid opening is crucial to proper stove performance. Any air leaks at this areas can not only cause a dirty, inefficient burn but can also pose a serious safety threat.
Page | 35 Trouble Shooting Guide WARNING: To avoid ELECTRICAL SHOCK always disconnect the unit from the power source BEFORE attemping any repair.
Page | 36 Unit Shuts Down in 15 ‐ 20 minutes with an "E ‐ 2" code on contr ol board . 1. Loose thermal sensor. 1. Check both sides of thermal sensor connection (exhaust blower and control board).
Page | 37 REPLACING COMPONENTS Auger Motor 1. Before beginning any component replacement, be certain the unit is unplugged and thoroughly cooled down. Also, make sure th e hopper is empty before attempted to remove or replace the auger m otor assembly.
Page | 38 REPLACING COMPONENTS Convection Blower 1. Before beginning any component replacement, be certain the unit is unplugged and thoroughly cooled down.
Page | 39 REPLACING COMPONENTS Vacuum Switch 1. Before beginning any component replacement, be certain the unit is unplugged and thoroughly cooled down. 2. Remove the right side panel and the back panel as previously detailed. 3. Locate the vacuum sensor as shown in the diagram below.
Page | 40 REPLACING COMPONENTS Gaskets 1. Door o This unit comes with a 1 / 2 ” rope gasket around the door th at should be replaced at least every two years. To replace the door gasket (Part # PU-DGK), the old gasket must first be removed entirely — prior to adding the new adhesive, you may have to scrape the old cement from the door channel.
Page | 41 REPLACING COMPONENTS Control Board The Control Board (Part # EP-CB 08) is a digital read-out boar d. This board offers a wide variety of settings to operate th e unit. This part can be removed from the unit by loosening the two outside screws and pulling the board back to the inside of the stove.
Page | 42 WIRING DIAGRAM Caution – Shock Hazard • Press the “Off” button and let the a ppliance completely cool BEFORE unplugging the appliance and beginni ng a ny maintenance or component replacement. • Risk of shock if appliance is not unplugged before service.
Page | 43 OPTIONAL ACCESSORIES Wall Thermostat (GU-1E30-914) Installing this wall thermostat allo ws the 25-EP to operate on the same principle as a furnace: The stove will shut -down and relight as the call for heat comes and goes. This will maintain the house at a more constant temperature, while conserving pellets.
Page | 44 ILLUSTRATED PARTS DIAGRAM Auger Motor Assembly Steel Door Assembly.
Page | 45 REPLACEMENT PARTS LIST Part Number Part Description Diagram # Gaskets AC ‐ HLG Hopper Lid Gasket 1 AC ‐ DGKEP Door Gasket 2 .
Page | 46 LIMITED FIVE (5) YEAR WARRANTY From the date of purchas e to the original owner The manufacturer extends the following warranties: Five Year Period: 1. Carbon steel and welded seams in the firebox are covered for five (5) years against splitting.
Page | 47 Procedure Purchaser must give notice of claim of defect within the warranty period and pay transportation to and from a service center designated by the manufacturer. The deal from which the unit was purchases or the factory, at our option, will perform the warranty service.
Page | 48 WARRANTY REGISTRATION for England’s Stove Works® Purchaser Information I. Purchased By (Name) ______ ___________________________________ II. Address ____________________ ________________________________ III. City______________ _________State________Z ip Code ____________ IV.
Page | 49 Important Notice This registration information MUST be on file for this warranty to be valid. Please mail this information within thirty (30) days from the original date of purchase. Use any of these three easy ways to send your warranty information in! Mailing Address England’s Stove Works, Inc.
An important point after buying a device England's Stove Works 25-EPI (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
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However, one of the most important roles played by the user manual is to help in solving problems with England's Stove Works 25-EPI. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device England's Stove Works 25-EPI along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
