Instruction/ maintenance manual of the product SPS 4001B Emerson
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http://www .raihome.com Instruction Manual IM-106-340AC-1, Rev 1.0 April 2005 SPS 4001B Single Probe Autocalibration Sequencer.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 TOC -1 SPS 4001B Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B TOC -2.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com SPS 4001B Single Probe Autocalibration Sequencer ESSENTIAL INSTRUCTIONS READ THIS P AGE BEFORE PROCEEDING! Rosemount Analytical desig ns, manufact ures and tests its produ cts to meet many national and international stand a r ds.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B ii PREFACE The purpose of this manual is to pro vide information concerning the components, functions, installation and mainte nance of the SPS 4001B Single Probe Autocalibration Sequen cer .
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .processanalytic.com Section 1 Description and Specifications Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1- 1 Overview . . . . . . . . .
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 1-2 The SPS 4001B is fully enclo sed in a NEMA cabinet su ited for wall-mounting. The enclosure provides add ed protection against corrosive at mospheres and incidental impact damage. Rosemount Analytical has of fered multiprobe autocalib ration sequencer systems for many years .
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 1-3 SPS 4001B T able 1- 1. Calibration Components NOTES (1) Calibration gas bottles cannot be shipped via airfreight . (2) When the bottles are use d with "CALIBRA TION RECOMMENDED" features, the bottle s should provide 2 to 3 years of calibrations in normal service.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 1-4 Calibration Gas Sole noids The solenoids sequence the calibratio n gases. One sol enoid contr ols calibration g as 1 (high ca libration gas), and the ot her controls c alibration gas 2 (low calibration gas).
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 1-5 SPS 4001B THEOR Y OF OPERA TION The Oxymitter 4000 is one of the few inst ruments found in industry th at permit the permanent piping of a calibrati on standard into the prob e.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 1-6 Figure 1-3. SPS 4001B Calibration Setup NOTES: CALIBRA TION GAS 1 (HIGH O ) 2 CALIBRA TION GAS 2 (LOW O ) 2 SPS 4001B CALIBRA TION.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .processanalytic.com Section 2 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Mechanical Installation . . . . . .
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 2-2 GAS CONNECTIONS Use the following procedures to co nnect the reference air and the calibr ation gases. Reference Air (Figure 2-1) The Oxymitter 4000 require s a source of reference air that is constantly 20.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 2-3 SPS 4001B Figure 2- 1. Instal lation Analytical REPLACEABLE MOUNTING FOOT (4 PLACES) CONDENSA TE DISCHARGE TUBE (FROM AIR PRESSURE REGULA TOR/FIL TER) TEST GAS OUT REF GAS OUT INST AIR IN LOW GAS IN HI GAS IN MANIFOLD SIGNAL CABLE IN POWER CABLE IN 6-1/2 (165) 5-15/16 (151) 11 (279) 3/8 IN.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 2-4 ELECTRICAL CONNECTIONS All wiring must conform to local and national codes. Use the following procedure to connect an SPS 4001B to an Oxymitter 4000. NOTE Ensure the Oxymitter 4000 is set up to handshake with the sequence r by configuring the logic I/O to mode 8.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 2-5 SPS 4001B Figure 2-2. Electrical Connections 37740003 OPTIONAL 5-3 0V D CT O RELA Y OUTPUT CONNECTIONS OPTIONAL 5 VDC (SELF-POWERED) T O REMO.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 2-6.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .processanalytic.com Section 3 Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Calibration Requirements . . . . . . .
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 3-2 In addition to the optional disposable gas bottle s available from Rosemount Analytical, two additional source s of calibrated gas mixtures are: LIQUID CARBONIC GAS CORP .
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 3-3 SPS 4001B REFERENCE AIR FLOW SETUP If instrument air is to be used as t he reference gas, set the referen ce air pressure regulator to 20 psig (138 kPa gage) and set the refere nce air flow meter to 2 scfh.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 3-4 SEMI-AUTOMATIC CALIBRATION Semi-automatic calibratio ns are operator initiated and can be performed using the Oxymitter 40 00 keypad, HART handheld comm unicator/AMS softw are, or a remote contact.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com Section 4 Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Fuse Replacement . . . . . . . .
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 4-2 Figure 4-1. SPS 4001B, Exploded View OUT 25 26 19 19 18 24 23 19 21 20 22 37740001 9 19 18 16 15 14 13 12 11 10 17 8 7 7 6 6 1 3 5.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 4-3 SPS 4001B REMOVE/INSTALL CHASSIS Perform the following procedures to re move the SPS 4001B chassis from the enclosure for service, and to rein stall the chassis after the service tasks are completed.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 4-4 Figure 4-2. T erminal Connections 37740003 OPTIONAL 5-3 0V D CT O RELA Y OUTPUT CONNECTIONS OPTIONAL 5 VDC (SELF-POWERED) T O REMO.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 4-5 SPS 4001B CIRCUIT BOARD REPLACEMENT Perform the following pro cedure to replace circuit board (5, Fig ure 4-1). 1. Remove the SPS 4001B chassis from the enclosur e according to the instructions in "Rem ove/Install Chassis".
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 4-6 PRESSURE SWITCH REPLACEMENT Use the follo wing procedur e to replac e pressure swit ch (16, Fig ure 4-1). 1. Remove the SPS 4001B chassis from the enclosur e according to the instructions in "Rem ove/Install Chassis".
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com Section 5 T roubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 SPS 4001B T roubleshooting . . . . . . .
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 5-2 1. V erify your calibration setup per "Gas Connectio ns" in Section 2, Installation; Section 3, Operation; and "Flow Meter Ad justments" in Section 4, Maintenance and Service.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 5-3 SPS 4001B T able 5-1. SPS 4001B Fault Finding No calibration gas fl ow Probable Cause Recommended Corrective A ction Improper wire connections, loose connections, or damaged wiring Properly connect wiring or secure loose wiring connections ; replace damaged wiring if necessary .
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 5-4 Figure 5-1. SPS 4001B T roublesho oting Flowchart (Sheet 1 of 2) CHECK ALL WIRING BETWEEN OXYMITTER 4000 AND SPS 4001B CHECK FUSE F1 ON CIRCUIT BOARD. CHECK LOGIC I/O SETTING VIA HART/AMS.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 5-5 SPS 4001B Figure 5-1. SPS 4001B T roublesho oting Flowchart (Sheet 2 of 2) CIRCUIT BOARD IS F AUL TY . REPLACE CIRCUIT BOARD. +5 VDC AND +24 VDC ? ±10% +5 VDC IS ON TP2; TP3 IS RETURN. +24 VDC IS ON TP1; TP3 IS RETURN.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 5-6.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .processanalytic.com Section 6 Replacement Parts SPS 4001B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2 Calibration Components .
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 6-2 SPS 4001B Figure 6-1. Replacement Parts OUT 1 2 3 3 37740007 6 3 3 4 5 7 8 9 9 10 11 13 12 Lo Cal Gas Hi Cal Gas 1 4.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 6-3 SPS 4001B CALIBRATION COMPONENTS Index No. Part Number Description 1 771B635H02 Flow Meter Assembly , Reference Air 2 771B635H01 Flow Meter Assembly , Ca libration Gas 3 1A98808H03 Fitting, 90 Degree, Nylon, 1/8 NPT 4 1A97913H22 Fuse, 1.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 6-4.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com Appendix A Safety Data Safety Instructions . . . . . . . . . .
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-2 SAFETY INSTRUCTIONS IMPORT ANT SAFETY INSTRUCTIONS FOR THE WIRING AND INST ALLA TION OF THIS APP ARA TUS The following safety instruct ions appl y specifically to all EU member states.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-3 SPS 4001B BELANGRIJK V eiligheidsvoorschriften voor de aansluiting en in stallatie v an dit toestel.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-4 VIGTIGT Sikkerhedsinstruktion for tilslut nin g og installering af dett e udstyr .
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-5 SPS 4001B BELANGRIJK V eiligheidsinstructies voor de bedrad ing en installatie van dit appara at. V oor alle EU lids taten zijn de vo lgende veilighe idsinstructies van toepassing. Om aan de geldende ri chtlijnen voor laagspanning te voldoen dient men zich hiera an strikt te houden.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-6 TÄRKEÄÄ T urvallisuusoh je, jota on noudatettav a tämän laitteen asen tamisessa ja kaapeloinnissa .
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-7 SPS 4001B IMPORT ANT Consignes de sécurité concernant le raccordement et l' installation de cet appareil. Les consignes de sécurité ci-d essous s'adressent particulière ment à tous les états membres de la communauté eu ropéenne.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-8 WICHTIG Sicherheitshinweise für den Anschluß und die Installation diese r Geräte. Die folgen den Sicherh eitshinweis e sind in allen Mitg liederstaa ten der europäisch en Gemeins chaft gült ig.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-9 SPS 4001B IMPORT ANTE Norme di sicurezza per il cablaggio e l'installazione dello strume nto.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-10 VIKTIG Sikkerhetsin struks for t ilkobling og installasjo n av dette u tstyret. Følgende sikkerh etsinstruksjoner gjel der spesif ikt alle EU medlemsland og land med i EØS-avtalen.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-1 1 SPS 4001B IMPORT ANTE Instruções de seguran ça para ligação e instalação des te aparelho. As seguintes instruções de segurança aplicam-se especific amente a todos os estados membros da UE.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-12 IMPORT ANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de s eguridad, son de aplicacion espe cifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tens ion.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-13 SPS 4001B VIKTIGT Säkerhetsföres krifter för kablage och insta llation av denna apparat. Följande säkerhet sföreskrifter är tillämpliga för samtliga EU-medlemsländer . De skall följas i varje avs eende för att överensstämma med Lågs pännings direktivet.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-14.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com Appendix B Return of Materials RETURNING MATERIAL If factory repair of defective equipme nt is required, proc eed as follows: 1. Secure a return authorization number from a Rosemount Analytical sales of fice or representative before re turning the equipment.
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B B-2.
Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com Inde x A Accessories . . . . . . . . . . . . . . . 1-3 Ambient T emperat ure . . . . 1-2, 2-1 B Bottle Rack . . . . . . . . . . . . . . . . 1-3 C Cabling Distance .
Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B Index-2.
W ARRANTY Rosemount An alytical warran ts that the eq uipment man ufactured and sold by it will, upon shipment, be free of defe cts in workmanship or material.
Emerson Process Management © 2005 Rosemount Analytical Inc. All rights reser ved. Rosemount Analytical and the Rosemount Analytical logotyp e are registered trademarks of Rose mount Analytical Inc. HART is a registered trademark of the HART Communications Foundation.
An important point after buying a device Emerson SPS 4001B (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson SPS 4001B yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson SPS 4001B - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson SPS 4001B you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson SPS 4001B will certainly help you make a decision on the purchase.
If you already are a holder of Emerson SPS 4001B, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson SPS 4001B.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson SPS 4001B. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson SPS 4001B along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
