Instruction/ maintenance manual of the product ETC01035 Emerson Process Management
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ww w .EmersonProcess.com Instruction Manual BINOS 100 F & ML T 2 Addendum for Pressurized Analyzers intended to be used in Hazardous Areas Zone 1: All V ersions Zone 2: Non-Flammable Gases Only 4 .
BINOS 100 F & ML T 2 Addendum Zone 1 & 2 Instruction Manual ETC01035 08/2005 Emerson Process Management GmbH & Co. OHG Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www .EmersonProcess.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 1 PREF ACE The purpose of this manual is to provide additional inf.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG P - 2 NOTE Highlights an essential operating procedure, condition or statement. Highlights an operation or maintenance procedure, practice, condition, state- ment, etc.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 3 IMPORT ANT SAFETY INSTRUCTIONS SAFETY SUMMAR Y If this equipment is used in a manner not specified in these instructions, protective systems may be impaired.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG P - 4 Safety Instructions Products described in this manual shall not .
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 5 TERMS USED IN THIS MANUAL AT E X Directive 94/9/EC, commonly called the A TEX („Atmosphères Explosibles“) products directive.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG P - 6 T erms used in this manual Dilution The continuous supply of a p.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 7.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG i - 1 TABLE OF CONTENTS PREF ACE P- 1 Definitions .......................................................................
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG i - 2 SECTION 3 St artup 3 - 1 3-1 Final Check ..........................................................................
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 1 SECTION 1 T echnical Description 1-1 Application and Principle of Operation The gas analyzers of type BINOS ® 100 F and ML T 2 are intended to measure gas components within gas mixtures.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 2 1-2 Instrument Layout 1- 2 Unused.
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 3 1-3 Specification 1-3 Specification 1-3-2 Explosion Protection .
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 4 1-3-3 Description of Pressurization Systems 1-3-43 Description of Pressurization Systems An internal overpressure inside the pro- tected housing prevents outer (possibly ex- plosive) atmosphere to enter .
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 5 Depending on which system is used, diffe- rent parameters apply: A ppl ica tion Mode of Ope ra t ion Si ngl e E nclos ure ( volum e a pprox .
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 6 1-3-4 Purge Gas Conditions 1-3-4 Purge Gas Conditions Purge gas: • Inert gas (e.g. Nitrogen) • Air (from an ex-free zone) T emperature: As ambient, but min.
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 7 1-3-5 Sample Gas Conditions Applicable gases: Nonflammable gase.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 8 1-3-7 Equivalent Safety Devices 1-3-7 Equivalent Safety Devices.
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 9 1-4 Additional Safety Measures • Exhaust gas lines must end outside the hazardous area at a safe point. Sample gas lines may be returned to the sampling point.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 10.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 1 SECTION 2 Inst allation Before starting to install this equipmen.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 2 Fig. 2-1a Single enclosure analyzer (approx.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 3 2-3-1 Single Enclosure Analyzer with category 2 EEx p system with category 3 EEx p system Standard Version Version „increased pressure“ 2 1 Fig.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 4 Fig. 2-2a Dual enclosure analyzer (approx.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 5 with category 2 purging system Fig.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 6 2-4 Connection of Sample Gas and Protective Gas (Purge Gas) When the analyzer with assembled EEx p safety device has been fixed, connect the gas lines according the diagram (fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 7 2-4-1 Hints on Flammable Gases T ake care of the possible format.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 8 2-4-2 ML T 2 Gas Flow Diagrams 2-4-2-1 Gas Flow Diagram for Nonflammable Gases or Flammable Gases diluted below 1/4 LEL 2-4-2 ML T 2 Gas Flow Diagrams Fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 9 2-4-2 ML T 2 Gas Flow Diagrams 2-4-2-2 Gas Flow Diagrams for Nondiluted Flammable Gases Fig.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 10 2-4-2 ML T 2 Gas Flow Diagrams 2-4-2-2 Gas Flow Diagrams for Nondiluted Flammable Gases (cont’d) Fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 11 2-4-3-1 Gas Flow Diagram for Nonflammable Gases or Flammable Gases diluted below 1/4 LEL 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3 BINOS ® 100 F Gas Flow Diagrams Fig.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 12 2-4-3-2 Gas Flow Diagrams for Nondiluted Flammable Gases 2-4-3 BINOS ® 100 F Gas Flow Diagrams Fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 13 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3-2 Gas Flow Diagrams for Nondiluted Flammable Gases (cont’d) Fig.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 14 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3-2 Gas Flow Diagrams for Nondiluted Flammable Gases (cont’d) Fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 15 2-5 Safety Device Settings The EEx safety device is delivered with fixed basic parameters. The purge gas pressure is preset to 1 hPa (rel.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 16 2-7 Electrical Connections • All connections have to be done accor- ding to the schematics delivered together with the equipment.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 17 2-7-1 Cable Gland Assembly Instruction 3. Feed cable through gland nut and into fixing element 4. Put the shielding net over the element the way that it covers the o-ring 2 mm.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 18 2-7-2 Category 2 Equipment Mains Connection 2-7-2 Category 2 Equipment The mains power line cord has to be connected to the pressurization control unit, terminals 16, 18 and PE (fig.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 19 2-7-3 Category 3 Equipment Mains Connection 2-7-3 Category 3 Eq.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 20 2-7-4 Category 3 Equipment Alarm Contact s 2-7-4 Category 3 Equ.
A TEX Instruction Manual ETC01035 January 2004 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 1 SECTION 3 St artup Startup can only be done properly by personn.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 2.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 1 SECTION 4 Maintenance After maintenance or replacement of parts .
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 2 4 - 4 V erifications and T est s on Modified or Repaired Electri.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 3 4-4-1-3 Leakage T est The leakage of the enclosure has to be measured with an overpressure of 25 mbar applied to the pressurized enclosure.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 4 4-4-2-1 Preparations T o carry out the routine tests the following steps have to be performed: • Disconnect the analyzer and the pressurization unit from power .
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 5 4-4-2-3 Leakage T est The leakage of the enclosure has to be measured with an overpressure of 95 mbar applied to the pressurized enclosure.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 6 4-4-3 Removal of Modifications Remove all the modifications described in section 4-4-1 resp. 4-4-2. T ake special care of the gas connections to be tightend.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 1 APPENDIX A- 1 EC Declarations of Conformity.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 2 A-1 EC Declarations of Conformity.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 3 A-1 EC Declarations of Conformity.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 4 A-1 EC Declarations of Conformity.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 5 A-2-1 Category 2 Certificate A- 2 EC T ype Examination Certificat.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 6 A-2-1 Category 2 Certificate.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 7 A-2-1 Category 2 Certificate.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 8 A-2-1 Category 2 Certificate.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 9 A-2-1 Category 2 Certificate.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 10 A-2-2 Category 3 Certificate.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 11 A-2-2 Category 3 Certificate.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 12 A-2-2 Category 3 Certificate.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 13 A-2-2 Category 3 Certificate.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 14 A-2-2 Category 3 Certificate.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 15 A- 3 Circuit Diagrams A-3-1 ML T 2, si ng le A-3 Circuit Diagram.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 16 A-3-1 ML T 2 Circuit Diagrams.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 17 A-3-1 ML T 2 Circuit Diagrams.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 18 A-3-1 ML T 2 Circuit Diagrams.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 19 A-3-2 ML T 2, dual A-3-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 20 A-3-2 ML T 2 Circuit Diagrams.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 21 A-3-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 22 A-3-2 ML T 2 Circuit Diagrams.
A TEX Instruction Manual ETC01035 August 2005 ML T 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 23 A-3-2 BINOS ® 100 F Circuit Diagrams A-3-3 BINOS ® 100 F.
ML T 2 / BINOS ® 100 F A TEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 24 A-3-2 BINOS ® 100 F Circuit Diagrams.
BINOS 100 F & ML T 2 Addendum Zone 1 & 2 Instruction Manual ETC01035 08/2005 © Emerson Process Management GmbH & Co. OHG 2007 WORLD HEADQUARTERS ROSEMOUNT ANAL YTICAL EUROPE Emerson Process Management GmbH & Co.
An important point after buying a device Emerson Process Management ETC01035 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson Process Management ETC01035 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson Process Management ETC01035 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson Process Management ETC01035 you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson Process Management ETC01035 will certainly help you make a decision on the purchase.
If you already are a holder of Emerson Process Management ETC01035, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson Process Management ETC01035.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson Process Management ETC01035. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson Process Management ETC01035 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
