Instruction/ maintenance manual of the product BW2 Emerson
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® ce c Installation and Maintenance Manual For IntelliGear Plus™ MD and BW1/BW2 V ariable Speed Drives UL is believ ed to be a registered trade name and/or trademark of Underwriters Laboratories, Inc. and is NO T owned or controlled by Emerson P o wer T ransmission.
IntelliGear Plus ™ V ariab le Speed MD Gearmotors 2 General Safety Instructions Thank y ou f or choosing an IntelliGear Plus Gear motor . • Read and f ollow all instructions carefully . • Disconnect and lock-out po wer bef ore installation and maintenance.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 3 Contents 1 General Information ................................................................................................................................ 4 1.1 General operating principle ....
IntelliGear Plus ™ V ariable Speed MD Gearmotors 4 General Information 1 - General Information 1.1 - General operating principle The IntelliGear Plus is a combination of a 3-phase induction motor and an integrated open loop v ector v ariable speed drive.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 5 1.5 - Description of cables and pr otection devices (Customer Supplied) NO TICE: When using a circuit-break er , it m ust be a motor circuit-breaker (D curve). • Complywiththesizeofprotectionfuses .
IntelliGear Plus ™ V ariable Speed MD Gearmotors 6 1.8 - Dimensions 8.52 .39 .12 6.30 5.00 Ø .344 + .007 / -.002 HOLES Ø 4.72 Ø 3.94 5.90 11 .23 3.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 7 CA T ALOG NUMBER CCI NUMBER SEEPEXBW2+TS1LS80B14 CCI0109G.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 8 2 - Installation After connection, ensure that the seals are firmly in place, and that the screws and cab le glands are water tight to ensure drive protection. Clear any condensation from the drain holes at the bottom of the motor .
IntelliGear Plus ™ V ariable Speed MD Gearmotors 9 3.3 Wiring diagram based on standar d configuration NOTE: IF AU TO MODE RUN/STOP CONT AC T IS NO T USED, 4-20mA INPUT CONNECTOR PINS 5 & 6 MUST BE JUMPERED TO RUN IN AU TO MODE.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 10 3.4 T erminal block assignments and MD functionality Controller T erminal Number Designation F unc tion Characteristics 1 10V +10V analog inte r n.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 11 5. Faults - Diagnostics Inf or mation relating to the status of the IntelliGear Plus is provided b y an indicator lamp (see photo bottom right) on the control and by the internal LED in 310M.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 12 6 - Gear Lubrication Series 3000 CbN gear ing is shipped with one of the f ollowing synthetic lubricants per the table below . The gear reducer has been filled to accommodate any mounting position.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 13 T ypical Maintenance Items - Bearings and Seals Rep Description Quantity 001 Housing 1 009 Output flang ring 1 031 Output shaft 1 042 Pinion 1 05.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 14 3 2 1 5 6 4 9 8 10 11 183 184 254 7 CbN 30 (Quantity P er Unit) FRAME 56 P art # Description Qty .
Notes 15.
Emerson, Emerson Industrial A utomation, Int elligear and Int elligear Plus & De sign are trademarks of Emerson Electric Co. or one of its affili ated companies.
An important point after buying a device Emerson BW2 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson BW2 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson BW2 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson BW2 you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson BW2 will certainly help you make a decision on the purchase.
If you already are a holder of Emerson BW2, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson BW2.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson BW2. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson BW2 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
