Instruction/ maintenance manual of the product XLC Electro-Voice
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ELECTRO-VOICE ® XLC Rigging Manual.
ELECTRO-VOICE ® 1 Table of Contents Rigging-Safety W arning .............................................................................................................................................. 2 0 Introduction ..............................
ELECTRO-VOICE ® 2 Rigging-Safety Warning This document details general rigging practices appropriate to the entertainment industry, as they would apply to the rigging of Electro-Voice XLC loudspeaker systems. It is intended to familiarize the reader with standard rigging hardware and techniques for suspending XLC loudspeaker systems overhead.
ELECTRO-VOICE ® 3 Figure 1a: XLC-127 Loudspeaker System Front View (Without Grille) Weight: 116 lb (52.6 kg) Top View 14.25in (362mm) Center of Gravity Side View Rear View Center of Gravity 8.31in (211mm) Ref 8.31in (211mm) 22.50in (572mm) 19.44in (494mm) 39.
ELECTRO-VOICE ® 4 Figure 1b: XLC-127+ Loudspeaker System Front View (Without Grille) Weight: 111 lb (50.3 kg) Top View 14.25in (362mm) Center of Gravity Side View Rear View Center of Gravity 7.94in (202mm) Ref 22.50in (572mm) 19.56in (497mm) 39.00in (991mm) C L 11.
ELECTRO-VOICE ® 5 1. XLC Rigging System 1.1 Overview of the XLC Flying System The XLC loudspeaker systems have been designed to construct acoustic line arrays. Acoustic line arrays typically consist of independent columns of loudspeaker systems. This simplifies the rigging system.
ELECTRO-VOICE ® 6 Figure 2: Typical XLC Flying System Hoist Motor XLC Enclosures Grid Eight XLC Enclosures Hinged at the Front by the Button Bars and Front Rigging Tubes Angles Between Enclosures fix.
ELECTRO-VOICE ® 7 Specifically, this means that when the enclosures are suspended, the back of the bottom enclosure will rotate down until the pin is stopped at the end of the slot in the swing arm. This one pin will not prevent the back corners of the enclosures from coming together.
ELECTRO-VOICE ® 8 Figure 4a: XLC-127 and XLC-127+ Rigging Dimensions Rear View Side View C L Front View (With Grille) Hole Detail Scale = 3:1 5.63in (143mm) Typ. 8.75in (222mm) 1.00in (25.4mm) Typ. 38.22in (971mm) Cent. 4.88in (124mm) 4.75in (121mm) 0.
ELECTRO-VOICE ® 9 Figure 4b: XLC-118 Rigging Dimensions Rear View Side View C L Front View (With Grille) Hole Detail Scale = 3:1 9.22in (234mm) Typ. 12.34in (313mm) 1.00in (25.4mm) Typ. 38.22in (971mm) Cent. 7.79in (198mm) 7.67in (195mm) 0.32in (8.1mm) R6.
ELECTRO-VOICE ® 10 2. XLC Rigging and Flying Techniques 2.1 Array Considerations The XLC loudspeaker systems have been specifically designed to construct acoustic line-arrays. Line-array systems typically consist of independent columns of loudspeaker enclosures.
ELECTRO-VOICE ® MAKE SURE THAT THE SPRING-LOADED BUTTONS ON THE BUTTON BARS FULLY LOCK INTO THE ROUND HOLES IN THE FRONT RIGGING TUBES ON BOTH ENCLOSURES. REPEAT THIS FOR EVERY ENCLOSURE ON BOTH SIDES OF THE LINE ARRAY. Attach the top enclosure in the array to the grid, as shown in Figure 6c.
ELECTRO-VOICE ® 12 Initially, the rear rigging will be slack as the array is lifted. As more enclosures are suspended, the rear swing arms in the top enclosures will go into tension.
ELECTRO-VOICE ® Figure 6a: Flying XLC Systems with Front Dollies - Step 1 Figure 6b: Flying XLC Systems with Front Dollies - Step 2 Figure 6c: Flying XLC Systems with Front Dollies - Step 3 13.
ELECTRO-VOICE ® Figure 6d: Flying XLC Systems with Front Dollies - Step 4 Figure 6e: Flying XLC Systems with Front Dollies - Step 5 Dolly Clip 14.
ELECTRO-VOICE ® 3. Rigging-Strength Ratings, Safety Factors, and Special Safety Considerations 3.1 Working-Load Limit and Safety Factor Definitions The structural ratings for all of the XLC rigging components and complete loudspeaker systems are based on test results in which parts were stressed to failure.
ELECTRO-VOICE ® 16 3.2 Structural Rating Overview There are two independent strength ratings that, together, give a complete description of the overall structural performance capabilities of any XLC loudspeaker system. They are defined as follows: 1.
ELECTRO-VOICE ® 17 These guidelines provide a simplified rating for typical arrays based on the: 1. Vertical angle of each enclosure 2. Total weight of that enclosure plus all of the enclosures and rigging hung below it. 3. Angles of the force components on the front button bars and the rigging frames relative to the enclosures.
ELECTRO-VOICE ® 18 Figure 7 includes a graph of the working-load weight-versus-angle limit rating for the XLC enclo- sures. This working-load weight limit is applicable to every enclosure in an array, and includes the weight of that enclosure plus the total weight of all enclosures and rigging hardware suspended below it.
ELECTRO-VOICE ® 19 The reader should consult an experienced structural engineer to perform the complex structural analysis. WHEN SUSPENDING ANY XLC LOUDSPEAKER SYSTEM OVERHEAD, THE WORKING-LOAD LIMITS MUST NEVER BE EXCEEDED FOR EACH INDIVIDUAL RIGGING POINT, AND THE OVERALL ENCLOSURE.
ELECTRO-VOICE ® 20 Figure 8: XLC-127, XLC-127+ and XLC-118 Front-Rigging-Point Structural Ratings 0 100 200 300 400 500 600 700 800 900 1000 1100 -180 -150 -120 -90 -60 -30 0 30 60 90 120 150 180 A n.
ELECTRO-VOICE ® 21 Figure 9: XLC-127 and XLC-127+ Rear-Rigging-Point Structural Ratings Working-Load Limit 975 lb (422 kg) From 0° to -8° (Swing Arm in Tension) From +172° to +180° (Swing Arm in .
ELECTRO-VOICE ® 22 Figure 10: XLC-118 Rear-Rigging-Point Structural Ratings Working-Load Limit 975 lb (422 kg) From 0° to -12° (Swing Arm in Tension) From +168° to +180° (Swing Arm in Compression.
ELECTRO-VOICE ® Figure 11: XLC-127, XLC-127+ and XLC-118 Overall Enclosure Structural Ratings Total Column Weight Working-Load Limit 2200 lb (998 kg) 23.
ELECTRO-VOICE ® XLC-127, XLC-127+ and XLC-118 Overall Enclosure Structural-Strength Ratings The actual strength of the XLC enclosures will depend on the complex total of the combined forces from each of the rigging points acting on the enclosure as a whole and will vary with the array configuration.
ELECTRO-VOICE ® 25 3.6 Electro-Voice Structural-Analysis Procedures Electro-Voice maintains a structural pull-test facility in Burnsville, Minnesota USA which includes load cells with digital-electronic display and recording.
ELECTRO-VOICE ® 26 4. Rigging Inspection and Precautions Electro-Voice XLC Loudspeaker Systems: Prior to each use, inspect the loudspeaker enclosures for any cracks, deformations, missing or damaged components that could reduce enclosure strength.
ELECTRO-VOICE ® Pull-Up Grid Assemblies: Prior to each use, inspect the pull-up grid bar assembly any for cracks, burrs, deformations, corrosion or missing or damaged components that could reduce the pull-up assembly strength. Replace any pull-up grids that are damaged or missing hardware.
ELECTRO-VOICE ® 28 References Rigging References [1] W.E. Rossnagel, L.R. Higgins & J.A. MacDonald, Handbook of Rigging for Construction and Industrial Operations, McGraw-Hill Book Company, New York, NY, USA (1988). [2] J.O. Glerum, Stage Rigging Handbook, Southern Illinois University Press, Carbondale, IL, USA (1987).
ELECTRO-VOICE ® 29 Notes.
ELECTRO-VOICE ® Notes 30.
ELECTRO-VOICE ® U.S.A. and Canada: For customer orders, contact the Customer Service dep artment at: 800/392-3497 Fax: 800/955-6831 For warranty repair or service information, contact the Service Rep.
An important point after buying a device Electro-Voice XLC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Electro-Voice XLC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Electro-Voice XLC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Electro-Voice XLC you will learn all the available features of the product, as well as information on its operation. The information that you get Electro-Voice XLC will certainly help you make a decision on the purchase.
If you already are a holder of Electro-Voice XLC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Electro-Voice XLC.
However, one of the most important roles played by the user manual is to help in solving problems with Electro-Voice XLC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Electro-Voice XLC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center