Instruction/ maintenance manual of the product TS200 Delta
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10" Motorized Bench Saw (Model TS200, Model TS200LS) Model TS200LS Shown INSTRUCTION MANUAL P ART NO. A05738 - 05-19-05 Copyright © 2005 Delta Machinery T o learn more about DEL T A MACHINER Y visit our website at: www .
2 T ABLE OF CONTENTS Read and understand all warnings and operating instructions before using any tool or equipment. When using tools or equipment, basic safety precautions should always be followed to r educe the risk of personal injury .
3 Indicates an imminently hazardous situation which, if not avoided, will r esult in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, could r esult in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, may r esult in minor or moderate injury .
4 GENERAL SAFETY RULES READ AND UNDERST AND ALL W ARNINGS AND OPERA TING INSTRUCTIONS BEFORE USING THIS EQUIPMENT . Failure to follow all instructions listed below , may result in electric shock, fire, and/or serious personal injury or pr operty damage.
5 ADDITIONAL SPECIFIC SAFETY RULES SA VE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. F AILURE TO FOLLOW THESE RULES MA Y RESUL T IN SERIOUS INJUR Y . 1 . DO NOT OPERA TE THIS MACHINE until it is assembled and installed according to the instructions.
6 6 A separate electrical circuit should be used for your machines. This cir cuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cor d is used, use only 3-wire extension cor ds which have 3- prong gr ounding type plugs and matching receptacle which will accept the machine’ s plug.
7 FUNCTIONAL DESCRIPTION NOTICE: THE PHOTO ON THE MANUAL COVER ILLUSTRA TES THE CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRA TIONS CONT AINED IN THE MANUAL ARE REPRESENT A TIVE ONL Y AND MA Y NOT DEPICT THE ACTUAL COLOR, LABELING OR ACCESSORIES AND ARE INTENDED TO ILLUSTRA TE TECHNIQUE ONL Y .
8 1 8 9 7 10 3 6 2 4 5 Fig. 4 1. Leg (4) 2. 3/8” Flat W asher for Mounting Saw to Stand & for Assembling Stand (24) 3. Foot (4) 4. M8x1.25 Hex Nut for Mounting Saw to Stand & for Assembling Stand (20) 5. M8x1.25x40mm Hex Screw for Mounting Saw to Stand (4) 6.
9 UNP ACKING AND CLEANING Carefully unpack the machine and all loose items fr om the shipping container(s). Remove the protective coating fr om all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose).
10 ASSEMBLING ST AND FOR MODEL TS200LS 1. Assemble the stand as shown in Fig. 4C, using 16 M8x1.25x20mm carriage head bolts, 3/8" flat washers and M8x1.
11 Fig. 5 Fig. 6 Fig. 7 A TT ACHING BLADE HEIGHT ADJUSTING HANDWHEEL 1. Insert an M6x1x55mm pan head scr ew (D) Fig. 5 through the handle (E). Attach the handle (E) to the handwheel (A) by threading the scr ew (D) clockwise into the handwheel. 2. Attach the handwheel (A) Fig.
12 Fig. 14 L B H C Fig. 10 Fig. 13 Fig. 12 Fig. 11 3. Locate the 1/4-20x2½" hex head screw (G) Fig. 10. Place the 1/4" internal tooth lockwasher (O) M6.4 flat washer (P) and the 1/4" external tooth lockwasher (R) on the screw (G). 4. Position the recessed end (E) Fig.
13 Fig. 18 Fig. 15 Fig. 17 Fig. 16 NOTE: Before tightening the wing nut (M) Fig. 15, make certain a gap of at least 1/8" is between the bottom edge of the splitter (N) and the top surface of the table (P) and that the protrusions (K) ar e inside the slot of the splitter assembly (H).
14 Fig. 24 Fig. 26 Fig. 25 ASSEMBLING RIP FENCE 1. Thread the M8x1.25 hex nut (A) Fig. 24, appr oximately halfway on the stud of the handle (B). 2. Thr ead the handle (B) Fig. 24 into the tapped hole (C) in the fence cam (D). Tighten the hex nut (A) Fig.
15 BLADE HEIGHT ADJUSTMENT T o adjust the height of the saw blade, tur n the handwheel (A) Fig. 29. T ur ning the handwheel clockwise lowers the blade and turning the handwheel counter - clockwise raises the blade. Fig. 29 A OVERLOAD PROTECTION Y our saw is equipped with a reset button (C) Fig.
16 Fig. 30 A B BLADE TIL T ADJUSTMENT T o tilt the saw blade, loosen the lock handle (A) Fig. 30 and move the handwheel (B) until the blade is at the desired angle. Tighten the lock handle (A). NOTE: The lock handle (A) is spring-loaded. Pull out on the handle (A) and reposition it on the serrated stud located underneath the handle.
17 RIP FENCE OPERA TION AND ADJUSTMENTS 1. T o move the rip fence (A) Fig. 33 along the table, lift up the fence locking lever (B), slide the fence to the desired location on the table, and push down the fence locking lever (B). 2. The pointer indicates the distance from the fence to the saw blade.
18 MITER GAUGE OPERA TION AND ADJUSTMENTS For cross-cutting (blade set 90 degr ees to the table), the miter gauge can be used in either table slot. For bevel cross-cutting (with the blade tilted), use the miter gauge in the right table slot only so that the blade will be tilted away from the miter gauge and your hands.
19 Fig. 38 1. NOTE: One 7/8" wrench is supplied with the saw for changing the saw blade. 2. Remove table insert (A) Fig. 38, and raise saw blade (F) to its maximum height. 3. T o remove blade, place the wrench (D) on the flats of the arbor nut (C) to keep the arbor from turning.
20 Fig. 39A A C B Fig. 39B B or more to one side or the other depending on which miter gage slot is being used. This auxiliary wood-facing (B) can be fastened to the front of the miter gage by using two wood screws (C) thr ough the holes provided in the miter gage body and into the wood-facing.
21 Fig. 42 Fig. 43 THE MAXIMUM WIDTH DADO CUT FOR THIS SAW IS 1/2 INCH. THE BLADE GUARD AND SPLITTER ASSEMBL Y CANNOT BE USED WHEN DADOING. IT MUST BE REMOVED OR SWUNG TO THE REAR OF THE SAW . Before dadoing, loosen wing nut (A) Fig. 44 and take of f the blade guard and splitter assembly (B).
22 Fig. 47 Fig. 48 Fig. 45 Fig. 46 Fig. 44A 1. Dadoing is cutting a rabbet or wide groove into the work. Most dado head sets are made up of two outside saws and four or five inside cutters, (Fig.
23 PUSH STICK MAKE FROM 1/2" OR 3/4" WOOD OR THICKNESS LESS THAN WIDTH OF MA TERIAL TO BE CUT CUT OFF HERE TO PUSH 1/4" WOOD CUT OFF HERE TO PUSH 1/2" WOOD NOTCH TO HELP PREVENT HA.
24 Fig. 49 Fig. 50 Kerf should be about 1/4" apart. TROUBLESHOOTING For assistance with your machine, visit our website at www .deltamachinery .com for a list of service centers or call the DEL T A Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582).
25 MAINTENANCE P AR TS, SERVICE OR WARRANTY ASSIST ANCE All Delta Machines and accessories are manufactur ed to high quality standards and ar e serviced by a network of Porter -Cable • Delta Factory Service Centers and Delta Authorized Service Stations.
26 NOTES.
The following are trademarks of POR TER-CABLE • DEL T A (Las siguientes son marcas registradas de POR TER-CABLE • DEL T A S.A.) (Les marques suivantes sont des marques de fabriquant de la POR TER-CABLE • DEL T A): Auto-Set ® , BAMMER ® , B.O.S.
An important point after buying a device Delta TS200 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Delta TS200 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Delta TS200 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Delta TS200 you will learn all the available features of the product, as well as information on its operation. The information that you get Delta TS200 will certainly help you make a decision on the purchase.
If you already are a holder of Delta TS200, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Delta TS200.
However, one of the most important roles played by the user manual is to help in solving problems with Delta TS200. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Delta TS200 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
