Instruction/ maintenance manual of the product 34-806 Delta
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INSTRUCTION MANUAL P ART NO. 422-04-651-0064 - 06-20-05 Copyright © 2005 Delta Machinery T o learn more about DEL T A MACHINER Y visit our website at: www .deltamachinery .com. For Parts, Service, W arranty or other Assistance, please call 1-800-223-7278 ( In Canada call 1-800-463-3582).
2 T ABLE OF CONTENTS Read and understand all warnings and operating instructions before using any tool or equipment. When using tools or equipment, basic safety precautions should always be followed to r educe the risk of personal injury .
3 Indicates an imminently hazardous situation which, if not avoided, will r esult in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, could r esult in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, may r esult in minor or moderate injury .
4 GENERAL SAFETY RULES READ AND UNDERST AND ALL W ARNINGS AND OPERA TING INSTRUCTIONS BEFORE USING THIS EQUIPMENT . Failure to follow all instructions listed below , may result in electric shock, fire, and/or serious personal injury or pr operty damage.
5 ADDITIONAL SPECIFIC SAFETY RULES 1 . DO NOT OPERA TE THIS MACHINE until it is assembled and installed according to the instructions. 2. OBT AIN ADVICE FROM YOUR SUPERVISOR, instructor , or another qualified person if you are not familiar with the operation of this machine.
6 GROUNDING INSTRUCTIONS THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERA TOR FROM ELECTRIC SHOCK. Permanently connected machines: If the machine is intended to be permanently connected, all wiring must be done by a qualified electrician and conform to the National Electric Code and all local codes and ordinances.
7 3. DUST CHUTE ADAPTER 4. HANDWHEEL 5. BLADE GUARD AND SPLITTER BRACKET 6. MITER GAUGE 7. EXTENSION WING 8. HANGERS FOR RIP FENCE (2) 9. CLOSED-END ARBOR WRENCH 10. OPEN-END ARBOR WRENCH 11. UPPER BRACKET FOR SPLITTER 11A. LOWER BRACKET FOR SUPPOR T ROD 12.
8 1. Install the fiber washer (A) Fig. 3 on the shaft (B). Install the key (C) into the shaft keyway . 2. Place the handwheel (D) on the shaft (B) Fig. 3. Align the gr oove (E) in the handwheel with the key (C). 3. Push the handwheel snugly against the fiber washer and tighten the set scr ew .
9 Use a straight edge (C) Fig. 6 to be sure that the extension wing (A) and the saw table (D) are even with each other before tightening the scr ews (B) Fig. 5. C A D If your saw has magnetic push button electrical controls, the starter box is already wir ed to the switch and motor .
10 1. The Magnetic Starter on/of f switch (A) Fig. 9 comes attached to a mounting bracket on the right side of the machine. Remove it. 2. Insert a 5/16-18x1" flat head scr ew (D) with a 5/16" flat washer (E) through the hole (G) in the fr ont lip of the extension table and through the switch bracket (A).
11 3. T o check the alignment, remove the screw and fastener plate (C) Fig. 13. Use a straight edge (D) Fig. 14 to see if the splitter bracket (A) is aligned with the inside blade flange (B). Check both the top and bottom of bracket (A) with the top and bottom of flange (B).
12 8. Use a 5/16-18x1" hex head bolt (N) with 5/16" lockwasher and 5/16" flat washer to attach the upper splitter bracket (M) Fig. 20 to the lower bracket (L) . NOTE: Hand tighten only . 9. Insert the fr ont end of splitter (P) Fig. 21, inside the splitter mounting bracket, behind the splitter fastener plate and the screw (C).
13 12. Use a straight edge (A) Fig. 25 to make certain that the splitter (P) is aligned with the saw blade (B). Use a square (C) Figs. 27 and 28 to make certain that the saw blade (B) Fig. 26 and splitter (P) Fig. 27 are 90° to the table surface. Tighten all splitter mounting hardwar e (D) Fig.
14 Use four #10 x 1/2" sheet metal screws to attach the rip fence holder brackets (A) and (B) Fig. 33 to the four holes located in the left hand side of the saw cabinet. The Unisaw is supplied with a dust chute adapter to connect a 4" diameter dust collector hose to the machine.
15 Raise or lower the saw blade with the front handwheel (A) Fig. 41. With the exception of hollow ground blades, raise the blade 1/8" to 1/4" above the top surface of the workpiece. Raise hollow ground blades the maximum amount to provide gr eater clearance.
16 1. Raise the saw blade to its highest position. 2. Set the blade at 90° to the table by turning the blade tilting handwheel counterclockwise as far as it will go. 3. Use a combination square to see if the blade is at 90° to the table surface. 4. If the blade is not at 90° to the table, turn the blade tilting handwheel counter -clockwise.
Insert the miter gauge bar into the miter gauge slot on the table. Attach the washer and lock handle (A) Fig. 43 to the miter gauge bar . The miter gauge is equipped with adjustable index stops at 90° and 45° right and left. Y ou can make adjustments to the index stops by tightening or loosening the three adjusting scr ews (B) Fig.
18 MACHINE USE COMMON SAWING OPERA TIONS Common sawing operations include ripping and crosscutting plus a few other standar d operations of a fundamental nature. As with all power machines, there is a certain amount of hazar d involved with the operation and use of the machine.
19 RIPPING Ripping is cutting lengthwise through a boar d, (Fig. 49). NOTE : Be sur e the material to be cut is seasoned, dry and flat. The rip fence (A) is used to position and guide the work. One edge of the work rides against the rip fence while the flat side of the board r ests on the table.
20 When ripping material with a veneer facing that extends over the material, the fence (A) should be in the horizontal position with the veneer (B) extending over the lip of the fence, as shown in Fig.
21 USING MOULDING CUTTERHEAD Moulding is cutting a shape on the edge or face of the work. Cutting mouldings with a moulding cutterhead is a fast, safe and clean operation.
1. Dadoing is cutting a rabbet or wide groove into the work. Most dado head sets are made up of two outside saws and four or five inside cutters, (Fig. 61). V arious combinations of saws and cutters are used to cut grooves fr om 1/8 ″ to 13/16 ″ for use in shelving, making joints, tenoning, grooving, etc.
23 USING AUXILIAR Y WOOD F ACING ON RIP FENCE When performing special cutting operations – and that operation may cause the cutting implement to contact the fence – it is necessary to add a wood facing (A) Fig. 145, to one side of the rip fence as shown.
24 PUSH STICK MAKE FROM 1/2" OR 3/4" WOOD OR THICKNESS LESS THAN WIDTH OF MA T’L. TO BE CUT CUT OFF HERE TO PUSH 1/4" WOOD CUT OFF HERE TO PUSH 1/2" WOOD NOTCH TO HELP PREVENT HA.
25 TROUBLESHOOTING For assistance with your machine, visit our website at www .deltamachinery .com for a list of service centers or call the DEL T A Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582). MAINTENANCE NOTE: T wo wrenches are supplied with the saw for changing the saw blade: a box-end wrench and open- end wrench.
26 P AR TS, SERVICE OR WARRANTY ASSIST ANCE All Delta Machines and accessories are manufactur ed to high quality standards and ar e serviced by a network of Porter -Cable • Delta Factory Service Centers and Delta Authorized Service Stations.
27 T wo Y ear Limited New Product W arranty Delta will repair or r eplace, at its expense and at its option, any new Delta machine, machine part, or machine accessory which in normal use has proven to.
The following are trademarks of POR TER-CABLE • DEL T A (Las siguientes son marcas registradas de POR TER-CABLE • DEL T A S.A.) (Les marques suivantes sont des marques de fabriquant de la POR TER-CABLE • DEL T A): Auto-Set ® , BAMMER ® , B.O.S.
An important point after buying a device Delta 34-806 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Delta 34-806 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Delta 34-806 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Delta 34-806 you will learn all the available features of the product, as well as information on its operation. The information that you get Delta 34-806 will certainly help you make a decision on the purchase.
If you already are a holder of Delta 34-806, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Delta 34-806.
However, one of the most important roles played by the user manual is to help in solving problems with Delta 34-806. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Delta 34-806 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
