Instruction/ maintenance manual of the product IWZC-02 Country Flame
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INGLENOOK ™ MODEL IWZC-02 ZERO CLEARANCE NO N-CAT FI REPLACES OWNERS MANUAL © 2006 Version: 7.0 1 This manual was written to ensure saf e, efficient, and dependable operati on of your Countr y Flame Inglenook high- efficiency fireplace system.
TABLE OF CONTENTS COUNTRY F LAME LIMITED W ARRANTY ......................................................................................... 4 FOREWARD ...................................................................................................
OUTSIDE AIR KIT INST ALLATION ................................................................................................... 29 ELECTRICAL LINE INSTALLATION .........................................................................................
COUNTRY F LAME LIMITED W ARRANTY 900 George Street, Marshfield, MO. 65706 Country Flam e Technologie s warrants t o you, the original consumer purc haser, that this product ’s stove body is free fr .
Country Flame Technologies A Division of American Products, LLC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WARRAN.
FOREWARD Country Flame Technologies, A Division of Amer ican Products, LLC. and its employees would like to thank you for the purchase of an Inglenook Zero Clearance Fireplace. All of us at Country Flame are very proud of this American born, American tested, and American produced product.
Version: 7.0 7 SAFETY RULES Warning : An outside air kit must be installed on the Inglenook Fireplace. Inglenook air openings are never to be obstructed. An y obstruction of combustion air openings can create danger both for the dwelling and the occupants.
8 WARNOCK HERSEY SAFETY LABEL Version: 7 .0.
THE INGLENOOK FIREPLACE INTRODUCTION The Inglenook hi-tech fireplace is an energy effi cient, non-catalytic, heat circulating, closed combustion system. As an Inglenook Fireplace owner, you can expect a lifeti me of warmth from this Country Flame product provided it is installe d, maintained and operated properly.
INGLENOOK FIREPLACE OPERATION FUEL The Inglenook should be fueled with seasoned cord wood. Hardwoods will provide more energy per pound of wood consumed because of its superior density when compared to softwood. If hardwoods are utilized to fuel your Inglenook, the results will be a longer burning fire that requires less frequent refueling.
COMBUSTION CONTROL The Inglenook is not designed to operate with a flue damper. As is standard practice with hi-tech high efficiency fireplaces, the Inglenook combustion ai r damper controls all air entering the firebox.
FIGURE 2: HIGH BURN COMBUSTION AIR DAMPER S ETTING CAUTION must be used when operating the Inglenook Fireplace with the combustion air damper control wide open.
change in the flame pattern. The flames will be slow and intermittent and may appear dirty if the wood is too wet i.e., a moistu re content of 20% and more.
2. Negative Pressure As the Inglenook fire burns, the exhaust gases are drafted up and out of the chimney system. The Inglenook Fireplace system is “pulling” fresh air from so mewhere to keep the fire burning properly.
FIGURE 5: CHIMNEY INSTALLA TION DIMENSIONS 7. Poor Chimney Draft Perform the following simple test of your chimney draft. With no fire in the Inglenook firebox hold a recently lit match (smoke should be trailing from the match) inside the firebox towards the upper one third of the top of the firebox.
MAINTAINING YOUR INGLENOOK FIREPLACE CREOSOTE When wood is burned slowly, it produces tar and ot her organic vapors which combine with expelled moisture to form a black deposit called creosote. Creosote will accumulate on the flue lining and if left to build up, can create a potential fire hazard w ithin the chimney system.
4. Always use a dry chemical fire extinguisher, baki ng soda or sand to control the fire. Do not use water as it may cause a dangerous steam explosion. 5. Inspect outside the house to ensu re that sparks and hot embers coming out of the chimney are not igniting the roof or any adjacent building or property.
DOOR(S) INSTALLATION The Inglenook doors have been mounted and checked for pr oper fit at the factory. If the doors are removed for any reason, care must be taken in re installing the doors to ensure proper alignment and fit. Setting the doors is quite simple.
hazardous to use. Inglenook Fireplace replacement glass can be purchased through one of Country Flame’s authorized dealers. DO NOT OPERATE t he Inglenook Fireplace with cracked or broken door glass. See Figure 8 for securing points for the door glass.
DOOR GASKET REPLACEMENT Remove the doors from the unit. Place the doors, f ace down on a protective surface to ensure no marring or scratching occurs during gasket replacement. To replace the Thermoglass ™ knitted rope and tape gasket, first remove all of the old material and gasket cem ent.
FIREPLACE INSTALLATION INGLENOOK FIREPLACE LOCATION 1. The best location for your fireplace is determ ined by considering the location of windows, doors, and the traffic flow in the room where the fireplace is to be located.
HEARTH EXTENSION REQUIREMENTS The Inglenook Fireplace can be installed directly on a combustible or non-combustible base or directly on the floor. If the customer chooses, the Inglenook Fireplace can .
3. Frame the Inglenook Fireplace with vertical studs on each side of the fireplace. These studs should run from floor to ceiling as shown in Figur e 12. If combustible facing is to be used, space the studs back from the front edge of the fireplace by the thickness of the facing material.
INSULATED CHASE CONSTRUCTION FIGURE 13: INSULATED CHASE FACING 1. Combustible material must be installed flush with the fireplace. It may not project in front of or on the fireplace. This means that the steel front façade of the fireplace must not be overlapped with the combustible facing material .
FIGURE 14: COMUSTIBLE FACING FI GURE 15: NON-COMBUSTIBLE FACING MANTEL CLEARANCES: Option 1: When installing the unit without the gravity duct kit the mantel must be at least 71” from the base of the unit. Option 2: When installing the unit with the optional gravity duct kit the mantel must be at least 55 inches from the bottom of the unit.
HOT AIR DUCT INSTALLATION There are many different types of hot air ducting sy stems in the marketplac e today. Only a hot air duct system that has been specifically safety tested with the Inglenook Fireplace is authorized for use with this product.
FIGURE 18: HOT AIR DUCT KI T MULITP LE LOCATION INST ALLATION ot air duct outlets must be installed with the following inform ation or local codes adhered to: 1. Remove the plates closing up the eight-inch diameter holes on top of the Inglenook Fireplace.
Inglenook Fireplace has not been tested for a Central forced air kit and should not be used in such applications. 7. Use only Country Flame approved grills and components as described in the kit and 8. Do not use insulated flexible ducts with the I nglenook Fireplace.
OUTSIDE AIR KIT INSTALLATION A minimum of a four (4) inch hole is to be m ade in the outside wall of the house at the specified location for the fresh air outside air duct. From outside the home place the fresh outside air duct register in the hole (open side down) and fasten the register to the wall with screws provided.
ELECTRICAL LINE INSTALLATION 120 VOLTS AC FOR BLOWER SYSTEM The Inglenook blower system requires a 120-volt alternating current, 15-ampere, 60-Hertz power supply circuit. Figure 20 shows the basic electrical diagram for the Inglenook ’s blower system.
BLOWER OPERATIO N Operation of the blower system is relatively si mple. After the fire has generated enough heat, the blower system will automatically turn on. The blow er begins to operate because the Inglenook grate area has reached approximately 110 0 F causing the installed snap disk to close thus energizing the blower motor electrical circuit.
THE CHIMNEY CHIMNEY INSTALLATION 1. If possible, always install an approved chimney system in an interior chase of the home. This will provide better performance by maintain ing heat in the entire chimney system thus ensuring better draft and removal of spent exhaust gases.
4. MINIMUM CHIMNEY HEIGHT: The chimney must be a minimum of 8’above top of fireplace. The chimney must extend a minimum of three feet above the highest point where it passes through the roof. Also, the chimney must be at least two feet higher than any portion of the building within ten feet.
REMINDER: The chimney must extend at least three feet above the highest point where it passes through the roof of a building. The chimney must be at least two feet higher than any portion of a building within ten feet of the chimney. Refer again to Figure 5 for clarification.
FIGURE 24: EXAMPLE MULTIPLE CHIMNE Y INSTALLATION (IN TERIOR SPACE) Version: 7 .0 35.
Class A AC CHIMNEY INSTALLA TION (AIR COOLED CHIMNEY) Version: 7 .0 36 FIGURE 25: AC CHIMNEY.
FIGURE 26: EXAMPLE CHIMNEY IN STALLATION (exterior space) Version: 7 .0 37.
CHIMNEY CHASE AND MULTIPLE TERMINATIONS For the purpose of this manual, a chimney chase is co nsidered a part of the chimney s ystem rather than part of a building. The chimney termina tion must be placed a minimum of eighteen inches or four hundred and sixty millimeters above the case.
CHIMNNEY TYPE WARNING: Use only 8-inch type HT or Ai r Cooled Chimney Listed per UL 103 or ULC S269. APPROVED CHIMNEY PRODUCT TYPE HT EIGHT INCH APPROVED CHIMNEY ICC – Excell Chimney Products Selkir.
INSTALLATION ITEMS (REQUIRED) Item Required Required/Installation Inglenook Fireplace 1 each Inglenooks hold down system (m obile home only) 1 each Inglenook H e arth Extension Seali ng Strip 1 each I.
APPENDIX A INGLENOOK FIREPLACE SPECIFICAT IONS Fireplace Weight (with doors, glass, grills, and firebrick) 650 pounds Fireplace Weight (w/o doors, glass, grills, and firebrick) 400 pounds Height (from.
problems occur or your glass needs replacement, contact one of the many authorized Country Flame dealers for assistance in replacing the glass. DO NOT ATTEMPT TO CLEAN HOT GLASS. Applying cleaner to hot glass may cause burns, emit hot noxious fumes, and the glass is more likely to stain.
APPENDIX B CLEARANCE TO COMBUSTIBLES The following clearances meet the minimu m requirements for a safe installation Sidewall: 18 inches measured from the outer door edge hinge Ceiling: 7 feet from the base of the fireplace Fireplace Enclosure: Bottom: 0 Side: 1 inch Back: ½ inch Top: 2 ½ inches.
APPENDIX C REPLACEMENT PARTS Part Number Description Number per Inglenook PP-1194 Ash Grate 1 IN-201 Log Retainer/Security Kit 1 P P - 8 6 8 F i r e B r i c k 2 8 PP-753 Door Glass, plain 2 PP-754-1 D.
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APPENDIX D WARNING LABELS Below is a sample list of the warning labe ls attached to the Country Flame Inglenook Fireplace product. It is im portant that the Inglenook owner familiarizes themselves with these labels and observes or adheres to the warnings provided.
WARNING LABEL: Electrical Hazard WARNING LABEL: FIRE HAZARD IF INTERFERENCE WITH AIRFLOW WARNING LABEL: INCLUD ED ON BLOWER FAN LABEL: LOCAL AUTHORITY INSPECTION REQUIREMENT Version: 7 .0 52 WARNING : This blower kit is for use only with the Inglenook Fireplace Model IWZC-02.
Fold Here - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Country Flame Technologies A Division of American Products, LLC 900 George Street Marshfield, MO 65706 Version: 7 .
REQUIRED WARRANTY INFORMATION Name ________________________________________________ Address __________________________ State: ______ Zip ________ Phone Number _________________________________________.
An important point after buying a device Country Flame IWZC-02 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Country Flame IWZC-02 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Country Flame IWZC-02 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Country Flame IWZC-02 you will learn all the available features of the product, as well as information on its operation. The information that you get Country Flame IWZC-02 will certainly help you make a decision on the purchase.
If you already are a holder of Country Flame IWZC-02, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Country Flame IWZC-02.
However, one of the most important roles played by the user manual is to help in solving problems with Country Flame IWZC-02. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Country Flame IWZC-02 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
