Instruction/ maintenance manual of the product 000 Cornelius
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AUR O RA R 10 , 000 C OO L I N G UN I T I n s t a ll a t i on M a nu a l P R I N T E D I N U . S . A IMI CORNELIUS INC; 1988 - -93 Ó P a r t N o . 300381000 J u l y 13 , 1988 R e v i s ed : A p r il .
i 300381000 T AB L E O F C O N T E N T S P a g e G E N E RA L I N F O R M A T I O N 1 .................................................. G E N E R A L D ES CR I P T I O N 1 .............................................. C OO L I N G UN I T D ES CR I P T I O N 1 .
ii 300381000 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e A D J U S T I N G D I SPE N S I N G V A L VES W A T E R F L O W R A T E 16 ............. A D J U S T I N G W A T E R - T O - SY RU P ‘‘ R A T I O ’ ’ O F D I SPE N SE D P R O DUC T 16 .
iii 300381000 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e T R O UB L ES H OO T I N G 39 ...................................................... W A T E R - T O - SY RU P ‘‘ R A T I O ’ ’ O F D I SPE N SE D DR I N K T OO L O W O R T OO H I G H .
i v 300381000 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e L I S T O F F I G UR ES C O N T ’ D ) F I G UR E 14 . W I R I N G D I A G R A M ( L O W - V O L T A G E SYS T E M ) 36 ................ F I G UR E 15 . W I R I N G D I A G R A M ( H I G H - V O L T A G E SYS T E M ) 37 .
1 300381000 G E N E RA L I N F O R M A T I O N I M P O R T AN T : T o t h e u se r o f t h i s m a nu a l - Th i s m a nu a l i sa gu i d e f o r i n s t a lli ng , op e r a t i ng , a nd m a i n t a i n i ng t h i s e qu i p m e n t .
300381000 2 T a b l e 1 . D es i gn D a t a C OO L I N G UN I T M O D E L NU M BE R S : 60 H Z U n i t: S t anda r d C oo li ng U n i t w i t h I n t e r na l C onden s e r C o il and F an A ss e m b .
3 300381000 T a b l e 1 . D es i gn D a t a ( c on t ’ d ) R E M O T E C O ND E N SE R C O I L AND F AN A SS ’ Y DA T A ( P / N 309602000 ) O v e r a ll D i m en s i on s : H e i gh t 27 i n c he s W i d t h 22 - i n c he s D ep t h 38 - i n c he s W e i gh t: S h i pp i ng 85 pound s A m b i en t O pe r a t i ng T e m p .
4 3 0 0 3 8 1 0 0 0 LINE LEGEND CO 2 PLAIN W AT ER CARB W A TER SYRUP SHUTOFF V AL VE W AT ER PRESSU RE REGULA T OR W AT ER FIL TER ASS’ Y PLAIN W AT ER SOURCE PLAIN W AT ER SHUTOFF V AL VE SUGAR SY.
5 300381000 I N S T A LL A T I O N T h i s s e c t i on c o v e r s unpa ck i ng and i n s pe c t i on , s e l e c t i ng l o c a t i on , i n s t a lli ng C oo li ng U n i t, p r epa r i ng f o r ope r a t i on , and ope r a t i on .
300381000 6 f u s ed a s i nd i c a t ed on t he U n i t na m ep l a t e . T he po w e r c i r c u i t m a y a l s ob e w i r ed t h r ough an equ i v a l en t H A CR t y pe c i r c u i t b r ea k e r r a t he r t hen t he d i sc onne c t s w i t c h .
7 300381000 C O NNEC T I N G RE M O T E C O NDENSER C O I L AND F AN ASS ’ Y (I F APP L I CAB L E ) RE F R I G ERA T I O N L I NES T O C OO L I N G UN I T ( s ee F i gu r e6 ) C onne c t r e f r i g.
300381000 8 W ARN I N G : Th e C oo li ng U n i t m u s t b e e l ec t r i ca ll y g r ound e d t o av o i d po ss i b l e f a t a l e l ec t r i ca l s ho ck o r se r i ou s i n j u r y t o t h e op e r a t o r .
9 300381000 D . R e i n s t a ll C oo li ng U n i t e l e c t r i c a l c on t r o l bo x and s e c u r e w i t h f ou r sc r e w s . E . I n s t a ll c o v e r on e l e c t r i c a l hand y bo x on ba ck o f C oo li ng U n i t.
300381000 10 C O NNEC T I N G C OO L I N G UN I T SYRUP O U TL E T L I NES T O I NSU L A T ED PY T H O N SYRUP L I NES ( s ee F i gu r e 2 ) C onne c t C oo li ng U n i t sy r up ou t l e t li ne s l abe l ed N o . 1 t h r ough N o . 6 , w i t h ba r bed f i tt i ng s on t he i r end s , t o i n s u l a t ed p y t hon li ne s l abe l ed N o .
1 1 300381000 3 . Lo w e r C oo li ng U n i t i n t o ope r a t i ng po s i t i on t o c o m p l e t e s ea l f r o m un i t ba s e t o f l oo r . A pp l y add i t i ona l s ea l an t a r ound bo tt o m o f ba s e .
300381000 12 S T AR T I N G C OO L I N G UN I T RE F R I G ERA T I O N SYS T E M N O T E : A s i ce b a n k f o r m s i n w a t e r t a n k , w a t e r ex p a n s i on w ill t ake p l ace a nd excess w a t e r w ill esca p e t h r ough w a t e r t a n k o ve r f l o w ho se t o p e r m a n e n t f l oo r d r a i n .
13 300381000 L EAK CHECK AND I NSU L A T I N G C OO L I N G UN I T O U TL E T L I NES 1 . C he ck a ll C O 2 , p l a i n and c a r bona t ed w a t e r , and sy r up c onne c t i on s f o r l ea ks and r epa i r i f e v i den t.
300381000 14 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y.
300381000 15 O PE RA T O R S I N S T RUC T I O N S T h i s s e c t i on c o v e r s ope r a t i ng c on t r o l s , da il y p r e - ope r a t i on c he ck , ad j u s t m en t s , r ep l en i s h i ng .
300381000 16 C oo li ng U n i t C onne c t ed t o R e m o t e C onden s e r C o il and F an A ss e m b l y . ( s ee F i gu r e 6 ) T h i s C oo li ng U n i t i s equ i pped w i t ha r e f r i ge r a t.
300381000 17 N O T E : W h e n i nd i ca t o r on C O 2 cy li nd e r r e gu l a t o r asse m b l y 1800 - p s i g a g e i s i n s h a d e d ( ‘ ‘ c h a ng e C O 2 cy li nd e r ’ ’ ) po r t i on o f t h e d i a l, C O 2 cy li nd e r i s a l m o s t e m p t y a nd s hou l d b e c h a ng e d .
300381000 18 C OO L I N G UN I T CARB O NA T ED W A T ER C I RCU L A T I N G PU M P M O T O R L UBR I CA T I O N C a r bona t ed w a t e r c i r c u l a t i ng pu m p m o t o r bea r i ng s m u s t be o il ed pe r i od i c a ll y a s i n s t r u c t ed .
19 300381000 SE R V I C E AND M A I N T E NANC E T h i s s e c t i on de sc r i be s S e r v i c e and M a i n t enan c e p r o c edu r e s t o be pe r f o r m ed on t he C oo li ng U n i t and t he R e m o t e C onden s e r C o il and F an A ss e m b l y .
300381000 20 C OO L I N G UN I T M A I N T E NANC E PER I O D I C C L EAN I N G P e r i od i c a ll y w a s h a ll e x t e r na l s u r f a c e s o f C oo li ng U n i t, r i n s e w i t h c l ean w a t e r , t hen w i pe d r y w i t ha c l ean s o ft c l o t h .
21 300381000 1 . D i sc onne c t e l e c t r i c a l po w e r f r o m C oo li ng U n i t a t d i sc onne c t s w i t c h . 2 . R e m o v e t w o sc r e w s s e c u r i ng C oo li ng U n i t t op c o v e r , t hen r e m o v e c o v e r .
300381000 22 A I R F I L T E R R E T A I N I N G S CR E W ( 4 ) E L E C T R I CA L C O N T R O L B O X P L A I N W A T E R I N L E T F I L T E R BRACK E T A I R F I L T E R C O 2 I N L E T C O 2 I N L.
23 300381000 R E M O T E R OO FT O P C O ND E N SE R C O I L AND F AN A SS ’ Y R E F R I G E RA T I O N L I N ES ( I T E M 4 AND 5 ) T O P C O VE R T O P C O VE R R E T A I N I N G S CR E W ( 2 ) H .
300381000 24 S e r v i c i ng C a r bona t o r W a t e r P u m p W a t e r S t r a i ne r S c r ee n . ( s ee app li c ab l e F i gu r e5o r 6 and 8 ) 1 . D i sc onne c t e l e c t r i c a l po w e r f r o m C oo li ng U n i t a t d i sc onne c t s w i t c h .
25 300381000 6 . R ea ss e m b l e c he ck v a l v e s a s s ho w n i n F i gu r e 9 . A L W A YS I N S T A LL N E W BA LL SEA T ( Q U A D R I N G ) P / N 312418000 .
300381000 26 CARB O NA T E D W A T E R C I RCU L A T I N G P U M P M O T O R L UBR I CA T I O N ( s ee app li c ab l e F i gu r e5o r 6 ) C a r bona t ed w a t e r c i r c u l a t i ng pu m p m o t o r bea r i ng s m u s t be o il ed pe r i od i c a ll y .
27 300381000 I nd ex N o . P a r t N o . N a m e 1 317963000 H ou s i ng 2 312415000 F l a t W a s he r , S t a i n l e ss S t ee l 3 * 312418000 B a ll S ea t ( quad r i ng ) 4 312419000 B a ll 5 312196000 S p r i ng 6 317965000 R e t a i ne r * I n s t a ll ne w ba ll s ea t a t ea c h s e r v i c i ng .
300381000 28 W A T ER FL O W RA T E R e f e r t o I n s t a ll a t i on I n s t r u c t i on s p r o v i ded w i t h d i s pen s i ng s t a t i on f o r d i s pen s i ng v a l v e w a t e r f l o w r a t e ad j u s t m en t i n s t r u c t i on s .
29 300381000 SAN I T I Z I N G P O S T - M I X SYRUP SYS T E M S I M P O R T AN T : O n l y qu a li f i e d S e r v i ce P e r s onn e l s hou l d p e r f o r m sa n i t i z i ng p r o ce du r e on t h e po s t- m i x sy r up sys t e m s .
300381000 30 C . C on t i nue t o a c t i v a t e t he d i s pen s i ng v a l v e i n cyc l e s ( “ O N ” f o r 15 - s e c ond s , “ O FF ” , t hen “ O N ” f o r 15 - s e c ond s ) . R epea t “ O N ” and “ O FF ” cyc l e s f o r 15 - cyc l e s .
31 300381000 21 . R epea t s t ep s N O T A G and N O T A G p r e c ed i ng t o pu r ge s an i t i z i ng s o l u t i on ou t o f t he r e m a i n i ng sy r up sys t e m s and d i s pen s i ng v a l v e s . 22 . R e m o v e po t ab l e w a t e r s ou r c e f r o m t he sy r up sys t e m .
300381000 32 6 . O pen ( c oun t e r c l o ck w i s e ) C O 2 cy li nde r v a l v e s li gh t l y t o a ll o w li ne s t o s l o w l y f ill w i t h ga s , t hen open v a l v e f u ll y t o ba ck - s ea t v a l v e . ( B a ck - s ea t i ng v a l v e p r e v en t s l ea k age a r ound v a l v e s ha ft.
33 300381000 F I G UR E 1 1 . R E F R I G E RA T I O N FL O W D I A G RA M ( S T ANDARD C OO L I N G UN I T W /I N T E RNA L C O ND E N SE R C O I L AND F AN A SS ’ Y ).
300381000 34 F I G UR E 12 . R E F R I G E RA T I O N FL O W D I A G RA M ( C OO L I N G UN I T R E Q U I R I N G C O NN E C T I O N T O R E M O T E C O ND E N SE R C O I L AND F AN A SS ’ Y ).
35 300381000 30 - - 9340 - - 001 REVISION B MODEL NUMBERS: 416593 496593 FIGURE 13. WIRING DIAGRAM (LOW- VOL T AGE SYS TEM).
36 300381000 1054 REVISION A MODEL NUMBER 416594 FIGURE 14. WIRING DIAGRAM (LOW- VOL T AGE SYS TEM).
37 300381000 30 - - 9356 - - 000 REVISION H MODEL NUMBERS: 416593 416594 496593 FIGURE 15. WIRING DIAGRAM (H IGH - V OL T AGE SYSTEM).
38 300381000 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y.
39 300381000 W ARN I N G : I f r e p a i r s a r e t o b e m a d e t o a p r odu c t sys t e m , r e m o ve qu i ck d i sc onn ec t s f r o m t h e a pp li ca b l e p r odu c t t a n k , t h e n r e li eve t h e sys t e m p r ess u r e b e f o r e p r o cee d i ng .
40 300381000 T r oub l e R e m ed y P r obab l e C au s e A D J U S T M E N T O F D I SPE N S I N G V A L VE SY RU P F L O W R E G U L A T O R D O ES N O T D E CR EASE T O D ES I R E D W A T E R - T O - SY RU P ‘‘ R A T I O ’’ .
41 300381000 T r oub l e R e m ed y P r obab l e C au s e O N L Y C A R B O N A T E D W A T E R D I SPE N SE D ( C O N T ’ D ) E . D i s pen s i ng v a l v e sy r up f l o w r egu l a t o r , s o ft d r i n k t an k qu i ck d i sc onne c t, o r sy r up li ne s r e s t r i c t ed .
42 300381000 T r oub l e R e m ed y P r obab l e C au s e E . B i nd i ng o r da m aged ba l an c e m e c han i s m . E . R epa i r o r r ep l a c e ba l an c e m e c han i s m . E RR A T I C C Y C L I N G O F C A R B O N A T O R . A . B a l an c e m e c han i s m s p r i ng ob s t r u c t ed o r ‘‘ c o ck ed ’ ’ .
43 300381000 T r oub l e R e m ed y P r obab l e C au s e C O M P R ESS O R D O ES N O T O PE R A T E ( C O N T ’ D ) I. H i - p r e ss u r e c u t ou t t r i pped (r e m o t e C oo li ng U n i t on l y ) .
44 300381000 T r oub l e R e m ed y P r obab l e C au s e C O MM P R ESS O R O PE R A T ES C O N T I NU O U S L S B U T D O ES N O T F O R M S U FF I C I E N T I C E BA N K ( C O N T ’ D ) E .
45 300381000 W ARRAN T Y I M I C o r n e li u s I n c . w a rr a n t s t h a t a ll e qu i p m e n t a nd p a r t s a r e fr ee fr o m d e f ec t s i n m a t e r i a l a nd w o r k m a n s h i p un - d e r no r m a l u s e a nd s e r v i ce .
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I M I C O RN E L I U S I NC . C O R P O RA T E H E AD Q UAR T E R S : O n e C o r n e li u s P l ace A nok a , M i nn e s o t a 55303 - 6234 ( 612 ) 421 - 6120 ( 800 ) 238 - 3600.
An important point after buying a device Cornelius 000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cornelius 000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cornelius 000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cornelius 000 you will learn all the available features of the product, as well as information on its operation. The information that you get Cornelius 000 will certainly help you make a decision on the purchase.
If you already are a holder of Cornelius 000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cornelius 000.
However, one of the most important roles played by the user manual is to help in solving problems with Cornelius 000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cornelius 000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
